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Matrix Composite Coatings Deposited on AISI 4715 Steel by Powder Plasma-Transferred Arc Welding. Part 3. Comparison of the Brittle Fracture Resistance of Wear-Resistant Composite Layers Surfaced Using the PPTAW Method

This article is the last of a series of publications included in the MDPI special edition entitled “Innovative Technologies and Materials for the Production of Mechanical, Thermal and Corrosion Wear-Resistant Surface Layers and Coatings”. Powder plasma-transferred arc welding (PPTAW) was used to sur...

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Autores principales: Czupryński, Artur, Żuk, Marcin
Formato: Online Artículo Texto
Lenguaje:English
Publicado: MDPI 2021
Materias:
Acceso en línea:https://www.ncbi.nlm.nih.gov/pmc/articles/PMC8537283/
https://www.ncbi.nlm.nih.gov/pubmed/34683660
http://dx.doi.org/10.3390/ma14206066
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author Czupryński, Artur
Żuk, Marcin
author_facet Czupryński, Artur
Żuk, Marcin
author_sort Czupryński, Artur
collection PubMed
description This article is the last of a series of publications included in the MDPI special edition entitled “Innovative Technologies and Materials for the Production of Mechanical, Thermal and Corrosion Wear-Resistant Surface Layers and Coatings”. Powder plasma-transferred arc welding (PPTAW) was used to surface metal matrix composite (MMC) layers using a mixture of cobalt (Co3) and nickel (Ni3) alloy powders. These powders contained different proportions and types of hard reinforcing phases in the form of ceramic carbides (TiC and WC-W(2)C), titanium diboride (TiB(2)), and of tungsten-coated synthetic polycrystalline diamond (PD-W). The resistance of the composite layers to cracking under the influence of dynamic loading was determined using Charpy hammer impact tests. The results showed that the various interactions between the ceramic particles and the metal matrix significantly affected the formation process and porosity of the composite surfacing welds on the AISI 4715 low-alloy structural steel substrate. They also affected the distribution and proportion of reinforcing-phase particles in the matrix. The size, shape, and type of the ceramic reinforcement particles and the surfacing weld density significantly impacted the brittleness of the padded MMC layer. The fracture toughness increased upon decreasing the particle size of the hard reinforcing phase in the nickel alloy matrix and upon increasing the composite density. The calculated mean critical stress intensity factor K(Ic) of the steel samples with deposited layers of cobalt alloy reinforced with TiC and PD-W particles was 4.3 MPa⋅ [Formula: see text] higher than that of the nickel alloy reinforced with TiC and WC-W(2)C particles.
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spelling pubmed-85372832021-10-24 Matrix Composite Coatings Deposited on AISI 4715 Steel by Powder Plasma-Transferred Arc Welding. Part 3. Comparison of the Brittle Fracture Resistance of Wear-Resistant Composite Layers Surfaced Using the PPTAW Method Czupryński, Artur Żuk, Marcin Materials (Basel) Article This article is the last of a series of publications included in the MDPI special edition entitled “Innovative Technologies and Materials for the Production of Mechanical, Thermal and Corrosion Wear-Resistant Surface Layers and Coatings”. Powder plasma-transferred arc welding (PPTAW) was used to surface metal matrix composite (MMC) layers using a mixture of cobalt (Co3) and nickel (Ni3) alloy powders. These powders contained different proportions and types of hard reinforcing phases in the form of ceramic carbides (TiC and WC-W(2)C), titanium diboride (TiB(2)), and of tungsten-coated synthetic polycrystalline diamond (PD-W). The resistance of the composite layers to cracking under the influence of dynamic loading was determined using Charpy hammer impact tests. The results showed that the various interactions between the ceramic particles and the metal matrix significantly affected the formation process and porosity of the composite surfacing welds on the AISI 4715 low-alloy structural steel substrate. They also affected the distribution and proportion of reinforcing-phase particles in the matrix. The size, shape, and type of the ceramic reinforcement particles and the surfacing weld density significantly impacted the brittleness of the padded MMC layer. The fracture toughness increased upon decreasing the particle size of the hard reinforcing phase in the nickel alloy matrix and upon increasing the composite density. The calculated mean critical stress intensity factor K(Ic) of the steel samples with deposited layers of cobalt alloy reinforced with TiC and PD-W particles was 4.3 MPa⋅ [Formula: see text] higher than that of the nickel alloy reinforced with TiC and WC-W(2)C particles. MDPI 2021-10-14 /pmc/articles/PMC8537283/ /pubmed/34683660 http://dx.doi.org/10.3390/ma14206066 Text en © 2021 by the authors. https://creativecommons.org/licenses/by/4.0/Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
spellingShingle Article
Czupryński, Artur
Żuk, Marcin
Matrix Composite Coatings Deposited on AISI 4715 Steel by Powder Plasma-Transferred Arc Welding. Part 3. Comparison of the Brittle Fracture Resistance of Wear-Resistant Composite Layers Surfaced Using the PPTAW Method
title Matrix Composite Coatings Deposited on AISI 4715 Steel by Powder Plasma-Transferred Arc Welding. Part 3. Comparison of the Brittle Fracture Resistance of Wear-Resistant Composite Layers Surfaced Using the PPTAW Method
title_full Matrix Composite Coatings Deposited on AISI 4715 Steel by Powder Plasma-Transferred Arc Welding. Part 3. Comparison of the Brittle Fracture Resistance of Wear-Resistant Composite Layers Surfaced Using the PPTAW Method
title_fullStr Matrix Composite Coatings Deposited on AISI 4715 Steel by Powder Plasma-Transferred Arc Welding. Part 3. Comparison of the Brittle Fracture Resistance of Wear-Resistant Composite Layers Surfaced Using the PPTAW Method
title_full_unstemmed Matrix Composite Coatings Deposited on AISI 4715 Steel by Powder Plasma-Transferred Arc Welding. Part 3. Comparison of the Brittle Fracture Resistance of Wear-Resistant Composite Layers Surfaced Using the PPTAW Method
title_short Matrix Composite Coatings Deposited on AISI 4715 Steel by Powder Plasma-Transferred Arc Welding. Part 3. Comparison of the Brittle Fracture Resistance of Wear-Resistant Composite Layers Surfaced Using the PPTAW Method
title_sort matrix composite coatings deposited on aisi 4715 steel by powder plasma-transferred arc welding. part 3. comparison of the brittle fracture resistance of wear-resistant composite layers surfaced using the pptaw method
topic Article
url https://www.ncbi.nlm.nih.gov/pmc/articles/PMC8537283/
https://www.ncbi.nlm.nih.gov/pubmed/34683660
http://dx.doi.org/10.3390/ma14206066
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