Polymer-Assisted Dispersion of Boron Nitride/Graphene in a Thermoplastic Polyurethane Hybrid for Cooled Smart Clothes

[Image: see text] The avoidance and mitigation of energy wastage have attracted increasing attention in the context of global warming and climate change. With advances in materials science, diverse multifunctional materials with high thermal conductivity have shown excellent energy-saving potential. In this study, a hybrid film exhibiting high thermal conductivity with excellent stretchability and washability was prepared. First, a simple surface modification of boron nitride (BN) was performed to realize a modified boron nitride (BNOH) filler. Next, an organic dispersant was synthesized to enhance the dispersion of BNOH and graphene nanoplatelets (GNPs) in the proposed composite. Subsequently, a simple procedure was used to combine the dispersed GNPs and BNOH fillers with thermoplastic polyurethane (TPU) to fabricate a hybrid structure. The hybrid films composed of BNOH–GNP/TPU with a dispersant exhibited a high thermal conductivity of 12.62 W m(–1) K(–1) at a low filler loading of 20 wt.%. This hybrid film afforded excellent stretchability and washability, as indicated by the very small thermal-conductivity reduction to only 12.23 W m(–1) K(–1) after 100 cycles of fatigue testing and to 12.01 W m(–1) K(–1) after 10 washing cycles. Furthermore, the cooling and hydrophobicity properties of the hybrid film were enhanced when compared with neat TPU. Overall, our approach demonstrates a simple and novel strategy to break the passive effect of traditional commercial cooling clothing by combining a high-thermal-conductivity film with an active cooling source to amplify the cooling effect and develop wearable cooled smart clothes with great commercial potential.