A Proposal for the Evaluation of HTV Silicone Rubber Composite Insulators

This paper describes in detail a step-by-step methodology for obtaining specimens from the housing material (high temperature vulcanized (HTV) silicone rubber with aluminum trihydrate (ATH) filler) of composite insulators (finished products), for five well known and commonly used tests. The aim of the paper is to render practical clarifications and additions to the instructions for five tests on composite insulators provided by international standards. Additionally, the ranges of the results of these tests are presented. More specifically, shore A hardness measurement, tensile strength and elongation at break test, tear strength test, density measurement and inclined plane test were conducted on the housing material of ten, new, unaged medium voltage composite insulators made by six different manufacturers. The results of these tests are presented as a contribution to the existing knowledge and a comparative study of corresponding results of previous investigations is performed. The presented procedures for specimens’ preparation, as well as the results (arithmetical ranges), could be used as guidelines for future testing on the housing material (HTV silicone rubber with ATH filler) of composite insulators, either by researchers and manufacturers, during laboratory testing and material development processes, or by customers (distribution and transmission networks owners), during batch acceptance tests.