Implementation of the emulsification-diffusion method by solvent displacement for polystyrene nanoparticles prepared from recycled material

From an integral perspective, nanotechnology can be used to care for the environment by improving current preparation methods and facilitating industrial scale-up. This article discusses the implementation of techniques for obtaining polystyrene nanoparticles (PSN), as an added value, using an emulsification and solvent displacement method (EDSD); the solvent displacement is a novel modification to the emulsion-diffusion methodology, where the diffusion is done directly on the emulsion, which allows concentrated dispersions that facilitate direct use to be obtained, eliminating the dilution with water and the recovery of water by additional processes. The solvent was recovered by reduced pressure, which is class 3, conforming to ICH, and making this method sustainable. The optimization of this process has not been reported elsewhere. This approach made it possible to obtain highly-concentrated nanoparticles while allowing the reuse of the solvent. A scaling proposal is presented that integrates the conditioning of the solid urban waste material called expanded polystyrene (EPS) foam that constitutes a serious environmental problem both nationally and globally. Hence, the article presents an alternative to the recycling of EPS, and a methodology in the context of green chemistry, because solvent is recovered to prepare other batches. The PSN obtained from this waste material had a minimum particle size of 225.8 nm, with a polydispersion index of 0.158. Process performance was 97.1%, and the solvent was recovered at a maximum rate of 85%. The morphology of the PSN was spherical and uniform, with a smooth surface.