Assessment of the Effectiveness of a Portable NIRS Instrument in Controlling the Mixer Wagon Tuning and Ration Management

SIMPLE SUMMARY: The total mixed ration is widely adopted in herds feeding, and its success has paved the way for the use of the feed mixer wagon. The increase in milk production demands a higher feed efficiency that considers the chemical and physical quality of the ration, even in terms of fiber physical effectiveness, ration homogeneity, and cow feed sorting. These requirements presuppose a correct ration formulation and accurate preparation, even through an optimal mixer wagon setting. Here, we proposed an efficient, rapid, and easy method for ration preparation and quality control. A portable Near-InfraRed instrument was tested for primary chemical and physical evaluation of the ration, including the particle size and the physical effective fiber content. Moreover, the instrument allowed the calculation of two indexes to evaluate the ration homogeneity and cow sorting activity. Finally, these traits were compared with the feed mixer wagon setting and feed characteristics. As a result, we found that for the overload of the feed mixer wagon, the higher humidity and fiber contents of the ration caused a lower homogeneity, and the higher fiber content facilitated the cow sorting activity. ABSTRACT: The adoption of the mixer wagon and total mixed ration aimed to decrease dysmetabolic diseases and improve feed efficiency in dairy cows. Differences between theoretical and eaten diets are imputable to errors in diet preparation or cow feed sorting. We proposed a method to measure the chemical composition and particle size distribution of the ration and determined its peNDF content through a portable Near Infra-Red spectrophotometer that allowed the calculation of two indexes: the homogeneity and the sorting indexes. In a cohort of 19 Italian Holstein breeding farms, we studied the correlation of these indexes with the mixer wagon settings. Determination coefficients in the validation (R(v)(2)) for dry matter, crude protein, aNDF, and starch were 0.91, 0.54, 0.86, and 0.67, respectively. The ration fractions (%, w/w of wet weight) retained by the 3.8 and 1.8 mm sieves, and the bottom showed R(v)(2) of 0.46, 0.49, and 0.53, respectively. The homogeneity index regressed negatively with the mixer wagon load fullness (R(2) = 0.374). The homogeneity-binary classification showed an odds ratio of 1.72 for dry matter and 0.39 for aNDF (p < 0.05). The sorting-binary classification showed an odds ratio of 2.54 for aNDF (p < 0.05). The studied farms showed low peNDF values (median = 17.9%).