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A Method and Device for Automated Grinding of Small Ceramic Elements
The paper describes an automated method for grinding small ceramic elements using a hyperboloid wheel. The problem of automating the process of machining elements made of nonmagnetic materials with a small area and low height has been solved. Automation of the grinding process was possible thanks to...
Autores principales: | , , , |
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Formato: | Online Artículo Texto |
Lenguaje: | English |
Publicado: |
MDPI
2021
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Materias: | |
Acceso en línea: | https://www.ncbi.nlm.nih.gov/pmc/articles/PMC8709405/ https://www.ncbi.nlm.nih.gov/pubmed/34947497 http://dx.doi.org/10.3390/ma14247904 |
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author | Kacalak, Wojciech Lipiński, Dariusz Szafraniec, Filip Bałasz, Błażej |
author_facet | Kacalak, Wojciech Lipiński, Dariusz Szafraniec, Filip Bałasz, Błażej |
author_sort | Kacalak, Wojciech |
collection | PubMed |
description | The paper describes an automated method for grinding small ceramic elements using a hyperboloid wheel. The problem of automating the process of machining elements made of nonmagnetic materials with a small area and low height has been solved. Automation of the grinding process was possible thanks to automatic clamping of workpieces in the machining zone and sequential processing by a specified number of grinding wheels. The workpieces were passed through successive machining zones. The division of the allowance of individual grinding wheels was made taking into account the characteristics of the workpieces and the requirements for the results of the machining. Obtaining a long grinding zone and the effect of automatic clamping of the workpieces was possible due to the inclination of the grinding wheel axis in relation to the plane of movement of the workpieces. Innovative aggregate grinding wheels were used for grinding. The aggregates containing diamond abrasive grains, connected with a metal bond, were embedded in the porous structure of the resin bond. The aggregates ensured high efficiency of grinding, and their developed surface contributed to good holding in the resin binder. The durability of grinding wheels was 64 h, which enables the machining of 76,000 ceramic elements. |
format | Online Article Text |
id | pubmed-8709405 |
institution | National Center for Biotechnology Information |
language | English |
publishDate | 2021 |
publisher | MDPI |
record_format | MEDLINE/PubMed |
spelling | pubmed-87094052021-12-25 A Method and Device for Automated Grinding of Small Ceramic Elements Kacalak, Wojciech Lipiński, Dariusz Szafraniec, Filip Bałasz, Błażej Materials (Basel) Article The paper describes an automated method for grinding small ceramic elements using a hyperboloid wheel. The problem of automating the process of machining elements made of nonmagnetic materials with a small area and low height has been solved. Automation of the grinding process was possible thanks to automatic clamping of workpieces in the machining zone and sequential processing by a specified number of grinding wheels. The workpieces were passed through successive machining zones. The division of the allowance of individual grinding wheels was made taking into account the characteristics of the workpieces and the requirements for the results of the machining. Obtaining a long grinding zone and the effect of automatic clamping of the workpieces was possible due to the inclination of the grinding wheel axis in relation to the plane of movement of the workpieces. Innovative aggregate grinding wheels were used for grinding. The aggregates containing diamond abrasive grains, connected with a metal bond, were embedded in the porous structure of the resin bond. The aggregates ensured high efficiency of grinding, and their developed surface contributed to good holding in the resin binder. The durability of grinding wheels was 64 h, which enables the machining of 76,000 ceramic elements. MDPI 2021-12-20 /pmc/articles/PMC8709405/ /pubmed/34947497 http://dx.doi.org/10.3390/ma14247904 Text en © 2021 by the authors. https://creativecommons.org/licenses/by/4.0/Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/). |
spellingShingle | Article Kacalak, Wojciech Lipiński, Dariusz Szafraniec, Filip Bałasz, Błażej A Method and Device for Automated Grinding of Small Ceramic Elements |
title | A Method and Device for Automated Grinding of Small Ceramic Elements |
title_full | A Method and Device for Automated Grinding of Small Ceramic Elements |
title_fullStr | A Method and Device for Automated Grinding of Small Ceramic Elements |
title_full_unstemmed | A Method and Device for Automated Grinding of Small Ceramic Elements |
title_short | A Method and Device for Automated Grinding of Small Ceramic Elements |
title_sort | method and device for automated grinding of small ceramic elements |
topic | Article |
url | https://www.ncbi.nlm.nih.gov/pmc/articles/PMC8709405/ https://www.ncbi.nlm.nih.gov/pubmed/34947497 http://dx.doi.org/10.3390/ma14247904 |
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