Wide-angle broadband antireflection coatings based on boomerang-like alumina nanostructures in visible region

A novel boomerang-like alumina based antireflective coating with ultra-low reflectance has been produced for light incidence angles form 0 up to 45°. Boomerang-like alumina nanostructures have been fabricated on the BK7 glass substrates by dip-coating and surface modification via hot water treatment. To achieve the lowest residual reflectance, the effect of dip-coating rate and hot-water temperature in the treatment process has been investigated and optimized. To further investigate the boomerang-like alumina nanostructure and extract its graded refractive index profile by fitting the measured reflectance spectrum with the simulated one, a simulation based on the finite-difference time-domain (FDTD) method has been performed. The average reflectance measured at normal incidence for double-sided coated BK7 glass substrates is only 0.3% in the visible spectral region. Considering both sides, the average reflectance of the substrate decreased in the spectral range of 400–700 nm down to 0.4% at incidence angles of 45° by applying the boomerang-like alumina antireflection coatings. The optimized single layer boomerang-like alumina coating on the curved aspheric lens exhibited a low average reflectance of less than 0.14% and an average transmittance of above 99.3% at normal incidence. The presented process is a simple and cost-effective route towards broadband and omnidirectional antireflection coatings, which have promising potential to be applied on substrates having large scales with complex geometric shapes.