Physical Modeling of the Impeller Construction Impact on the Aluminum Refining Process

Obtaining high-quality aluminum is associated with the use of an effective method of refining, which is argon-purging, in which gas bubbles are introduced into the liquid metal by means of rotary impellers. Various rotary impellers are used in the industry; however, if a newly designed impeller is constructed, it should be tested prior to industrial use. For this purpose, physical modeling is used, which enables the investigation of the phenomena occurring during refining and the selection of optimal processing parameters without costly research carried out in the industry. The newly designed rotary impeller was tested on the physical model of a URO-200 batch reactor. The flow rate of refining gas was: 10, 15 and 20 dm(3)·min(−1), whereas rotary impeller speed was 300, 400 and 500 rpm. The research consists of a visualization test showing the schemes of the gas bubbles’ dispersion level in the liquid metal and experiments for removing oxygen from water, which is an analogue of removing hydrogen from aluminum.