Effect of the Molecular Structure Change of a Matrix Polymer (Nylon 6) on the Deformation of Dispersed Phase (a Thermotropic Liquid Crystalline Polymer) Droplets in Shear Flow

[Image: see text] In this work, we investigated the effect of a change in the molecular structure and ensuing molar mass change of a matrix polymer (polyamide 6, Ny 6) on droplet deformation of a dispersed thermotropic liquid crystalline polymer (TLCP, a poly(ester amide)) in shear flow. This study focuses on a total capillary number (the sum of the shear capillary number and the elasticity capillary number) and the viscosity ratio between the TLCP and Ny 6, for the morphological development and mechanical performance of TLCP/Ny 6 blends. In contrast to Ny 6, which has a lower melt viscosity than the TLCP melt, a modified Ny 6 (m-Ny 6) with ca. 2 orders higher melt viscosity than that of Ny 6 at a shear rate of 1 s(–1) was found to facilitate the deformation of the TLCP phase. A total capillary number was defined to characterize the viscoelasticity effect on droplet deformation in the blend system. The first normal stress difference obtained from the viscosity curve using Steller’s method was used for the evaluation of the elasticity capillary number. The total capillary number for the Ny 6 blend was far less than the critical capillary number and was insufficient for the dispersed TLCP droplets to be deformed. The shear capillary number of the m-Ny 6 blend was greater than the critical capillary number but was still insufficient for droplet deformation into fibril shapes. The total capillary number, including the elastic capillary number, was sufficiently greater than the critical capillary number for deformation of the dispersed TLCP droplets. Morphological observations and a comparison with the theoretical work confirmed the importance of the viscoelasticity of the melt in the immiscible Ny 6/TLCP blends for in situ composite fabrication in shear flow. Both the high viscosity and the first normal stress difference of m-Ny 6 promote the deformation and fibrillation of the dispersed TLCP droplets.