Additive Manufacturing of Magnetostrictive Fe–Co Alloys

Fe–Co alloys are attracting attention as magnetostrictive materials for energy harvesting and sensor applications. This work investigated the magnetostriction characteristics and crystal structure of additive-manufactured Fe–Co alloys using directed energy deposition. The additive-manufactured Fe–Co parts tended to exhibit better magnetostrictive performance than the hot-rolled Fe–Co alloy. The anisotropy energy ΔK(1) for the Fe–Co bulk, prepared under a power of 300 W (referred to as bulk−300 W), was larger than for the rolled sample. For the bulk−300 W sample in a particular plane, the piezomagnetic constant d was large, irrespective of the direction of the magnetic field. Elongated voids that formed during additive manufacturing changed the magnetostrictive behavior in a direction perpendicular to these voids. Magnetic property measurements showed that the coercivity decreased. Since sensors should be highly responsive, Fe–Co three-dimensional parts produced via additive manufacturing can be applied as force sensors.