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Optimization of Hot Rolling Scheduling of Steel Strip with High Bending Performance

Poor formability in hot-rolled strips may be attributed to the many pearlite-banded structures (PBSs) that develop in steel during the hot-rolling process. The challenge of manufacturing strips with minimum PBSs is that multiple factors influence the amount and distribution of the PBSs. This study u...

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Autores principales: Feng, Chien-Cheng, Lin, Ming-Hong, Chuang, Wei-Heng, Chen, Yi-Cheng, Ou, Shih-Fu
Formato: Online Artículo Texto
Lenguaje:English
Publicado: MDPI 2022
Materias:
Acceso en línea:https://www.ncbi.nlm.nih.gov/pmc/articles/PMC8877893/
https://www.ncbi.nlm.nih.gov/pubmed/35208073
http://dx.doi.org/10.3390/ma15041534
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author Feng, Chien-Cheng
Lin, Ming-Hong
Chuang, Wei-Heng
Chen, Yi-Cheng
Ou, Shih-Fu
author_facet Feng, Chien-Cheng
Lin, Ming-Hong
Chuang, Wei-Heng
Chen, Yi-Cheng
Ou, Shih-Fu
author_sort Feng, Chien-Cheng
collection PubMed
description Poor formability in hot-rolled strips may be attributed to the many pearlite-banded structures (PBSs) that develop in steel during the hot-rolling process. The challenge of manufacturing strips with minimum PBSs is that multiple factors influence the amount and distribution of the PBSs. This study used the Taguchi method to find the optimum hot-rolling parameters to obtain strips with a reduced number of PBSs. The strips were then subjected to bending tests to evaluate their ductility. The first part analyzes the contribution of selected parameters to the hot-rolling process: (1) finishing rolling temperature, (2) finishing rolling speed, (3) coiling temperature, and (4) coiling speed. The second part confirms, using bending tests, the influence of the finishing rolling temperatures 780, 800, 820, 840, 860, 870, and 880 °C on the formability of an A36 hot-rolled strip. Based on the experimental protocol for the study, the optimal process parameters were determined to be the finishing rolling speed (0.80 m/s), finishing rolling temperature (870 °C), coiling speed (2.80 m/s), and coiling temperature (650 °C). When the A36 strip was prepared at the optimum parameters, the average length and thickness of the PBS were 108.61 ± 0.11 μm and 10.18 ± 0.12 μm, respectively. According to the Taguchi analysis, the finishing rolling temperature had the most significant influence on the dimensions of the PBS. In tests where the hot-rolled A36 strip was bent to 90° and 180°, at the finishing rolling temperatures of 870 °C and 880 °C, no cracking was observed at the R angle.
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spelling pubmed-88778932022-02-26 Optimization of Hot Rolling Scheduling of Steel Strip with High Bending Performance Feng, Chien-Cheng Lin, Ming-Hong Chuang, Wei-Heng Chen, Yi-Cheng Ou, Shih-Fu Materials (Basel) Article Poor formability in hot-rolled strips may be attributed to the many pearlite-banded structures (PBSs) that develop in steel during the hot-rolling process. The challenge of manufacturing strips with minimum PBSs is that multiple factors influence the amount and distribution of the PBSs. This study used the Taguchi method to find the optimum hot-rolling parameters to obtain strips with a reduced number of PBSs. The strips were then subjected to bending tests to evaluate their ductility. The first part analyzes the contribution of selected parameters to the hot-rolling process: (1) finishing rolling temperature, (2) finishing rolling speed, (3) coiling temperature, and (4) coiling speed. The second part confirms, using bending tests, the influence of the finishing rolling temperatures 780, 800, 820, 840, 860, 870, and 880 °C on the formability of an A36 hot-rolled strip. Based on the experimental protocol for the study, the optimal process parameters were determined to be the finishing rolling speed (0.80 m/s), finishing rolling temperature (870 °C), coiling speed (2.80 m/s), and coiling temperature (650 °C). When the A36 strip was prepared at the optimum parameters, the average length and thickness of the PBS were 108.61 ± 0.11 μm and 10.18 ± 0.12 μm, respectively. According to the Taguchi analysis, the finishing rolling temperature had the most significant influence on the dimensions of the PBS. In tests where the hot-rolled A36 strip was bent to 90° and 180°, at the finishing rolling temperatures of 870 °C and 880 °C, no cracking was observed at the R angle. MDPI 2022-02-18 /pmc/articles/PMC8877893/ /pubmed/35208073 http://dx.doi.org/10.3390/ma15041534 Text en © 2022 by the authors. https://creativecommons.org/licenses/by/4.0/Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
spellingShingle Article
Feng, Chien-Cheng
Lin, Ming-Hong
Chuang, Wei-Heng
Chen, Yi-Cheng
Ou, Shih-Fu
Optimization of Hot Rolling Scheduling of Steel Strip with High Bending Performance
title Optimization of Hot Rolling Scheduling of Steel Strip with High Bending Performance
title_full Optimization of Hot Rolling Scheduling of Steel Strip with High Bending Performance
title_fullStr Optimization of Hot Rolling Scheduling of Steel Strip with High Bending Performance
title_full_unstemmed Optimization of Hot Rolling Scheduling of Steel Strip with High Bending Performance
title_short Optimization of Hot Rolling Scheduling of Steel Strip with High Bending Performance
title_sort optimization of hot rolling scheduling of steel strip with high bending performance
topic Article
url https://www.ncbi.nlm.nih.gov/pmc/articles/PMC8877893/
https://www.ncbi.nlm.nih.gov/pubmed/35208073
http://dx.doi.org/10.3390/ma15041534
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