A Novel Application of Recycled Ultrafiltration Membranes in an Aerobic Membrane Bioreactor (aMBR): A Proof-of-Concept Study

The use of recycled ultrafiltration (r-UF) membranes, originating from end-of-life reverse osmosis membranes, as submerged flat-sheet membranes in an aerobic membrane bioreactor (aMBR) system is described herein for the first time. A feasibility study of this new approach was performed in a laboratory-scale aMBR system. The r-UF membrane performance was evaluated in terms of permeability, fouling behavior, and permeate quality using a widely used commercial flat sheet microfiltration membrane (c-MF) as a reference. Tests were conducted under steady-flux operation (at 12 and 14 L·m(−2)·h(−1)) and a variable trans-membrane pressure. Synthetic wastewater simulating urban wastewater characteristics with approx. 0.4–0.5 g/L COD concentration was used as the feed. The obtained results showed that the rejection performance of the r-UF membrane was similar to the performance of the commercial flat sheet microfiltration membrane (c-MF) under comparable operating conditions. Moreover, concerning fouling behavior, the r-UF membrane exhibited higher fouling resistance compared with the c-MF membrane, although the permeability decline rate was lower. Both membranes had comparable fouling mechanisms behavior, with cake layer fouling resistance accounting for approx. 60% of the total fouling resistance. Finally, a preliminary economic assessment pointed out the potential competitiveness of using r-UF membranes for aMBRs (5.9–10.9 EUR·m(−2)) and the scaling-up challenges toward industrial applications.