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Analysis of High-Speed Milling Surface Topography and Prediction of Wear Resistance

Surface topography parameters are an important factor affecting the wear resistance of parts, and topography parameters are affected by process parameters in order to explore the influence law of process parameters on surface topography parameters and to find the quantitative relationship between mi...

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Detalles Bibliográficos
Autores principales: Zhang, Wei, Li, Kangning, Wang, Weiran, Wang, Ben, Zhang, Lei
Formato: Online Artículo Texto
Lenguaje:English
Publicado: MDPI 2022
Materias:
Acceso en línea:https://www.ncbi.nlm.nih.gov/pmc/articles/PMC8911380/
https://www.ncbi.nlm.nih.gov/pubmed/35268949
http://dx.doi.org/10.3390/ma15051707
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author Zhang, Wei
Li, Kangning
Wang, Weiran
Wang, Ben
Zhang, Lei
author_facet Zhang, Wei
Li, Kangning
Wang, Weiran
Wang, Ben
Zhang, Lei
author_sort Zhang, Wei
collection PubMed
description Surface topography parameters are an important factor affecting the wear resistance of parts, and topography parameters are affected by process parameters in order to explore the influence law of process parameters on surface topography parameters and to find the quantitative relationship between milling surface topography parameters and wear resistance. Firstly, this paper took the surface after high-speed milling as the research object, established the residual height model of the milled surface based on static machining parameters, and analyzed the relationship between the residual height of the surface and the machining parameters. Secondly, a high-speed milling experiment was designed to explore the influence law of processing parameters on surface topography and analyzed the influence law of processing parameters on specific topography parameters; Finally, a friction and wear experiment was designed. Based on the BP neural network, the wear resistance of the milled surface in terms of wear amount and friction coefficient was predicted. Through experimental verification, the maximum error of the prediction model was 16.39%, and the minimum was 6.18%.
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spelling pubmed-89113802022-03-11 Analysis of High-Speed Milling Surface Topography and Prediction of Wear Resistance Zhang, Wei Li, Kangning Wang, Weiran Wang, Ben Zhang, Lei Materials (Basel) Article Surface topography parameters are an important factor affecting the wear resistance of parts, and topography parameters are affected by process parameters in order to explore the influence law of process parameters on surface topography parameters and to find the quantitative relationship between milling surface topography parameters and wear resistance. Firstly, this paper took the surface after high-speed milling as the research object, established the residual height model of the milled surface based on static machining parameters, and analyzed the relationship between the residual height of the surface and the machining parameters. Secondly, a high-speed milling experiment was designed to explore the influence law of processing parameters on surface topography and analyzed the influence law of processing parameters on specific topography parameters; Finally, a friction and wear experiment was designed. Based on the BP neural network, the wear resistance of the milled surface in terms of wear amount and friction coefficient was predicted. Through experimental verification, the maximum error of the prediction model was 16.39%, and the minimum was 6.18%. MDPI 2022-02-24 /pmc/articles/PMC8911380/ /pubmed/35268949 http://dx.doi.org/10.3390/ma15051707 Text en © 2022 by the authors. https://creativecommons.org/licenses/by/4.0/Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
spellingShingle Article
Zhang, Wei
Li, Kangning
Wang, Weiran
Wang, Ben
Zhang, Lei
Analysis of High-Speed Milling Surface Topography and Prediction of Wear Resistance
title Analysis of High-Speed Milling Surface Topography and Prediction of Wear Resistance
title_full Analysis of High-Speed Milling Surface Topography and Prediction of Wear Resistance
title_fullStr Analysis of High-Speed Milling Surface Topography and Prediction of Wear Resistance
title_full_unstemmed Analysis of High-Speed Milling Surface Topography and Prediction of Wear Resistance
title_short Analysis of High-Speed Milling Surface Topography and Prediction of Wear Resistance
title_sort analysis of high-speed milling surface topography and prediction of wear resistance
topic Article
url https://www.ncbi.nlm.nih.gov/pmc/articles/PMC8911380/
https://www.ncbi.nlm.nih.gov/pubmed/35268949
http://dx.doi.org/10.3390/ma15051707
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