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Experimental Study and Verification of New Monolithic Rotary Cutting Tool for an Active Driven Rotation Machining

Forced rotation turning appears to be an effective machining method due to higher tool life, time efficiency and acceptable quality. Several studies have been carried out to investigate the basic characteristics of forced rotation machining. So far, tools are used whose design included several compo...

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Autores principales: Czán, Andrej, Joch, Richard, Šajgalík, Michal, Holubják, Jozef, Horák, Andrej, Timko, Pavol, Valíček, Jan, Kušnerová, Milena, Harničárová, Marta
Formato: Online Artículo Texto
Lenguaje:English
Publicado: MDPI 2022
Materias:
Acceso en línea:https://www.ncbi.nlm.nih.gov/pmc/articles/PMC8911487/
https://www.ncbi.nlm.nih.gov/pubmed/35268861
http://dx.doi.org/10.3390/ma15051630
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author Czán, Andrej
Joch, Richard
Šajgalík, Michal
Holubják, Jozef
Horák, Andrej
Timko, Pavol
Valíček, Jan
Kušnerová, Milena
Harničárová, Marta
author_facet Czán, Andrej
Joch, Richard
Šajgalík, Michal
Holubják, Jozef
Horák, Andrej
Timko, Pavol
Valíček, Jan
Kušnerová, Milena
Harničárová, Marta
author_sort Czán, Andrej
collection PubMed
description Forced rotation turning appears to be an effective machining method due to higher tool life, time efficiency and acceptable quality. Several studies have been carried out to investigate the basic characteristics of forced rotation machining. So far, tools are used whose design included several components. However, such tools may generate vibrations, which are undesirable in the process. In engineering practice, most vibration problems are solved by reducing the cutting parameters (cutting speed and feed rate), which reduces machining productivity. For this reason, a new type of monolithic rotary tool has been designed that eliminates the design complexity and high assembly accuracy requirements of current rotary tools. Based on the performed experimental research, it is possible to define the influence of cutting parameters on the cutting force. Next, the equation of the cutting force and the resulting roughness of the machined surface was determined. In the introduction, the results of the analysis of machining parameters with a rotary tool were added. The presented solution fundamentally validates the new monolithic tool for forced rotation technology and defines its application for different machining materials.
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spelling pubmed-89114872022-03-11 Experimental Study and Verification of New Monolithic Rotary Cutting Tool for an Active Driven Rotation Machining Czán, Andrej Joch, Richard Šajgalík, Michal Holubják, Jozef Horák, Andrej Timko, Pavol Valíček, Jan Kušnerová, Milena Harničárová, Marta Materials (Basel) Article Forced rotation turning appears to be an effective machining method due to higher tool life, time efficiency and acceptable quality. Several studies have been carried out to investigate the basic characteristics of forced rotation machining. So far, tools are used whose design included several components. However, such tools may generate vibrations, which are undesirable in the process. In engineering practice, most vibration problems are solved by reducing the cutting parameters (cutting speed and feed rate), which reduces machining productivity. For this reason, a new type of monolithic rotary tool has been designed that eliminates the design complexity and high assembly accuracy requirements of current rotary tools. Based on the performed experimental research, it is possible to define the influence of cutting parameters on the cutting force. Next, the equation of the cutting force and the resulting roughness of the machined surface was determined. In the introduction, the results of the analysis of machining parameters with a rotary tool were added. The presented solution fundamentally validates the new monolithic tool for forced rotation technology and defines its application for different machining materials. MDPI 2022-02-22 /pmc/articles/PMC8911487/ /pubmed/35268861 http://dx.doi.org/10.3390/ma15051630 Text en © 2022 by the authors. https://creativecommons.org/licenses/by/4.0/Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
spellingShingle Article
Czán, Andrej
Joch, Richard
Šajgalík, Michal
Holubják, Jozef
Horák, Andrej
Timko, Pavol
Valíček, Jan
Kušnerová, Milena
Harničárová, Marta
Experimental Study and Verification of New Monolithic Rotary Cutting Tool for an Active Driven Rotation Machining
title Experimental Study and Verification of New Monolithic Rotary Cutting Tool for an Active Driven Rotation Machining
title_full Experimental Study and Verification of New Monolithic Rotary Cutting Tool for an Active Driven Rotation Machining
title_fullStr Experimental Study and Verification of New Monolithic Rotary Cutting Tool for an Active Driven Rotation Machining
title_full_unstemmed Experimental Study and Verification of New Monolithic Rotary Cutting Tool for an Active Driven Rotation Machining
title_short Experimental Study and Verification of New Monolithic Rotary Cutting Tool for an Active Driven Rotation Machining
title_sort experimental study and verification of new monolithic rotary cutting tool for an active driven rotation machining
topic Article
url https://www.ncbi.nlm.nih.gov/pmc/articles/PMC8911487/
https://www.ncbi.nlm.nih.gov/pubmed/35268861
http://dx.doi.org/10.3390/ma15051630
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