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Simulation Study on Coil of Biomass Carbonization Kettle

The damage and failure of coiling tube in biomass carbonization kettle due to the long-term operation was discussed. According to the actual structure of the carbonization kettle, a three-dimensional model was established, and the temperature field was simulated based on the given design parameters....

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Autores principales: Xie, Zuoran, Jiang, Lei, Cen, Zhibo, Zhang, Hao, Zhang, Bayang, Zhu, Jue
Formato: Online Artículo Texto
Lenguaje:English
Publicado: MDPI 2022
Materias:
Acceso en línea:https://www.ncbi.nlm.nih.gov/pmc/articles/PMC8948840/
https://www.ncbi.nlm.nih.gov/pubmed/35329604
http://dx.doi.org/10.3390/ma15062152
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author Xie, Zuoran
Jiang, Lei
Cen, Zhibo
Zhang, Hao
Zhang, Bayang
Zhu, Jue
author_facet Xie, Zuoran
Jiang, Lei
Cen, Zhibo
Zhang, Hao
Zhang, Bayang
Zhu, Jue
author_sort Xie, Zuoran
collection PubMed
description The damage and failure of coiling tube in biomass carbonization kettle due to the long-term operation was discussed. According to the actual structure of the carbonization kettle, a three-dimensional model was established, and the temperature field was simulated based on the given design parameters. The results show that the temperature distribution is stable during 440~450 °C, and the relative error with the actual temperature 449.2 °C, which is about 0.78%. The tensile specimens made of 20G steel, the common material of the coil, was placed in a tubular furnace, and the real heat treatment conditions were simulated with mixed gas and water vapor. After that, the uniaxial tensile test was carried out on MTS testing machine. The obtained physical parameters such as yield strength and elastic modulus were substituted into the numerical temperature field model to obtain the stress field model. The simulation results indicate that during the initial ventilation of the equipment, the coil compressed with the maximum stress of 8.3 MPa at the bending point of the second and fourth laps and partial failure was prone to occur, which is consistent with the actual coil failure result.
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spelling pubmed-89488402022-03-26 Simulation Study on Coil of Biomass Carbonization Kettle Xie, Zuoran Jiang, Lei Cen, Zhibo Zhang, Hao Zhang, Bayang Zhu, Jue Materials (Basel) Article The damage and failure of coiling tube in biomass carbonization kettle due to the long-term operation was discussed. According to the actual structure of the carbonization kettle, a three-dimensional model was established, and the temperature field was simulated based on the given design parameters. The results show that the temperature distribution is stable during 440~450 °C, and the relative error with the actual temperature 449.2 °C, which is about 0.78%. The tensile specimens made of 20G steel, the common material of the coil, was placed in a tubular furnace, and the real heat treatment conditions were simulated with mixed gas and water vapor. After that, the uniaxial tensile test was carried out on MTS testing machine. The obtained physical parameters such as yield strength and elastic modulus were substituted into the numerical temperature field model to obtain the stress field model. The simulation results indicate that during the initial ventilation of the equipment, the coil compressed with the maximum stress of 8.3 MPa at the bending point of the second and fourth laps and partial failure was prone to occur, which is consistent with the actual coil failure result. MDPI 2022-03-15 /pmc/articles/PMC8948840/ /pubmed/35329604 http://dx.doi.org/10.3390/ma15062152 Text en © 2022 by the authors. https://creativecommons.org/licenses/by/4.0/Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
spellingShingle Article
Xie, Zuoran
Jiang, Lei
Cen, Zhibo
Zhang, Hao
Zhang, Bayang
Zhu, Jue
Simulation Study on Coil of Biomass Carbonization Kettle
title Simulation Study on Coil of Biomass Carbonization Kettle
title_full Simulation Study on Coil of Biomass Carbonization Kettle
title_fullStr Simulation Study on Coil of Biomass Carbonization Kettle
title_full_unstemmed Simulation Study on Coil of Biomass Carbonization Kettle
title_short Simulation Study on Coil of Biomass Carbonization Kettle
title_sort simulation study on coil of biomass carbonization kettle
topic Article
url https://www.ncbi.nlm.nih.gov/pmc/articles/PMC8948840/
https://www.ncbi.nlm.nih.gov/pubmed/35329604
http://dx.doi.org/10.3390/ma15062152
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