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Simulation Study on Coil of Biomass Carbonization Kettle
The damage and failure of coiling tube in biomass carbonization kettle due to the long-term operation was discussed. According to the actual structure of the carbonization kettle, a three-dimensional model was established, and the temperature field was simulated based on the given design parameters....
Autores principales: | , , , , , |
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Formato: | Online Artículo Texto |
Lenguaje: | English |
Publicado: |
MDPI
2022
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Materias: | |
Acceso en línea: | https://www.ncbi.nlm.nih.gov/pmc/articles/PMC8948840/ https://www.ncbi.nlm.nih.gov/pubmed/35329604 http://dx.doi.org/10.3390/ma15062152 |
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author | Xie, Zuoran Jiang, Lei Cen, Zhibo Zhang, Hao Zhang, Bayang Zhu, Jue |
author_facet | Xie, Zuoran Jiang, Lei Cen, Zhibo Zhang, Hao Zhang, Bayang Zhu, Jue |
author_sort | Xie, Zuoran |
collection | PubMed |
description | The damage and failure of coiling tube in biomass carbonization kettle due to the long-term operation was discussed. According to the actual structure of the carbonization kettle, a three-dimensional model was established, and the temperature field was simulated based on the given design parameters. The results show that the temperature distribution is stable during 440~450 °C, and the relative error with the actual temperature 449.2 °C, which is about 0.78%. The tensile specimens made of 20G steel, the common material of the coil, was placed in a tubular furnace, and the real heat treatment conditions were simulated with mixed gas and water vapor. After that, the uniaxial tensile test was carried out on MTS testing machine. The obtained physical parameters such as yield strength and elastic modulus were substituted into the numerical temperature field model to obtain the stress field model. The simulation results indicate that during the initial ventilation of the equipment, the coil compressed with the maximum stress of 8.3 MPa at the bending point of the second and fourth laps and partial failure was prone to occur, which is consistent with the actual coil failure result. |
format | Online Article Text |
id | pubmed-8948840 |
institution | National Center for Biotechnology Information |
language | English |
publishDate | 2022 |
publisher | MDPI |
record_format | MEDLINE/PubMed |
spelling | pubmed-89488402022-03-26 Simulation Study on Coil of Biomass Carbonization Kettle Xie, Zuoran Jiang, Lei Cen, Zhibo Zhang, Hao Zhang, Bayang Zhu, Jue Materials (Basel) Article The damage and failure of coiling tube in biomass carbonization kettle due to the long-term operation was discussed. According to the actual structure of the carbonization kettle, a three-dimensional model was established, and the temperature field was simulated based on the given design parameters. The results show that the temperature distribution is stable during 440~450 °C, and the relative error with the actual temperature 449.2 °C, which is about 0.78%. The tensile specimens made of 20G steel, the common material of the coil, was placed in a tubular furnace, and the real heat treatment conditions were simulated with mixed gas and water vapor. After that, the uniaxial tensile test was carried out on MTS testing machine. The obtained physical parameters such as yield strength and elastic modulus were substituted into the numerical temperature field model to obtain the stress field model. The simulation results indicate that during the initial ventilation of the equipment, the coil compressed with the maximum stress of 8.3 MPa at the bending point of the second and fourth laps and partial failure was prone to occur, which is consistent with the actual coil failure result. MDPI 2022-03-15 /pmc/articles/PMC8948840/ /pubmed/35329604 http://dx.doi.org/10.3390/ma15062152 Text en © 2022 by the authors. https://creativecommons.org/licenses/by/4.0/Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/). |
spellingShingle | Article Xie, Zuoran Jiang, Lei Cen, Zhibo Zhang, Hao Zhang, Bayang Zhu, Jue Simulation Study on Coil of Biomass Carbonization Kettle |
title | Simulation Study on Coil of Biomass Carbonization Kettle |
title_full | Simulation Study on Coil of Biomass Carbonization Kettle |
title_fullStr | Simulation Study on Coil of Biomass Carbonization Kettle |
title_full_unstemmed | Simulation Study on Coil of Biomass Carbonization Kettle |
title_short | Simulation Study on Coil of Biomass Carbonization Kettle |
title_sort | simulation study on coil of biomass carbonization kettle |
topic | Article |
url | https://www.ncbi.nlm.nih.gov/pmc/articles/PMC8948840/ https://www.ncbi.nlm.nih.gov/pubmed/35329604 http://dx.doi.org/10.3390/ma15062152 |
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