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Establishment of Analytical Model for CFRP Cutting Force Considering the Radius of the Edge Circle
Carbon fiber-reinforced composite material (CFRP) has been widely applied in the aerospace industry, which places demanding requirements on the accuracy and quality of its processing. However, there remains a lack of clarity on the microscopic material removal process of CFRP, despite substantial re...
Autores principales: | , , |
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Formato: | Online Artículo Texto |
Lenguaje: | English |
Publicado: |
MDPI
2022
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Materias: | |
Acceso en línea: | https://www.ncbi.nlm.nih.gov/pmc/articles/PMC8953907/ https://www.ncbi.nlm.nih.gov/pubmed/35329582 http://dx.doi.org/10.3390/ma15062127 |
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author | Ning, Haifeng Zheng, Hualin Wang, Guixin |
author_facet | Ning, Haifeng Zheng, Hualin Wang, Guixin |
author_sort | Ning, Haifeng |
collection | PubMed |
description | Carbon fiber-reinforced composite material (CFRP) has been widely applied in the aerospace industry, which places demanding requirements on the accuracy and quality of its processing. However, there remains a lack of clarity on the microscopic material removal process of CFRP, despite substantial relevant research. This paper aims to reveal the mechanism of material removal in the CFRP cutting process at different fiber cutting angles and to establish an analytical model for CFRP cutting force by considering the radius of the edge circle. Furthermore, the CFRP cutting force analytical model was established by considering the radius of the edge circle on the basis of the CFRP representative volume unit (RVE). According to the model, the cutting process was divided into three regions, the cutting slip zone, fiber fracture zone, and spring back zone, with consideration given to the effect of residual fibers on the cutter teeth. The CFRP cutting finite element model was defined using the software Abaqus, while the chip removal and single-fiber deformation processes were analyzed using the finite element model. As indicated by the experimental results, the analytical model is reliable and capable of providing cutting force values within a 15% deviation. |
format | Online Article Text |
id | pubmed-8953907 |
institution | National Center for Biotechnology Information |
language | English |
publishDate | 2022 |
publisher | MDPI |
record_format | MEDLINE/PubMed |
spelling | pubmed-89539072022-03-26 Establishment of Analytical Model for CFRP Cutting Force Considering the Radius of the Edge Circle Ning, Haifeng Zheng, Hualin Wang, Guixin Materials (Basel) Article Carbon fiber-reinforced composite material (CFRP) has been widely applied in the aerospace industry, which places demanding requirements on the accuracy and quality of its processing. However, there remains a lack of clarity on the microscopic material removal process of CFRP, despite substantial relevant research. This paper aims to reveal the mechanism of material removal in the CFRP cutting process at different fiber cutting angles and to establish an analytical model for CFRP cutting force by considering the radius of the edge circle. Furthermore, the CFRP cutting force analytical model was established by considering the radius of the edge circle on the basis of the CFRP representative volume unit (RVE). According to the model, the cutting process was divided into three regions, the cutting slip zone, fiber fracture zone, and spring back zone, with consideration given to the effect of residual fibers on the cutter teeth. The CFRP cutting finite element model was defined using the software Abaqus, while the chip removal and single-fiber deformation processes were analyzed using the finite element model. As indicated by the experimental results, the analytical model is reliable and capable of providing cutting force values within a 15% deviation. MDPI 2022-03-14 /pmc/articles/PMC8953907/ /pubmed/35329582 http://dx.doi.org/10.3390/ma15062127 Text en © 2022 by the authors. https://creativecommons.org/licenses/by/4.0/Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/). |
spellingShingle | Article Ning, Haifeng Zheng, Hualin Wang, Guixin Establishment of Analytical Model for CFRP Cutting Force Considering the Radius of the Edge Circle |
title | Establishment of Analytical Model for CFRP Cutting Force Considering the Radius of the Edge Circle |
title_full | Establishment of Analytical Model for CFRP Cutting Force Considering the Radius of the Edge Circle |
title_fullStr | Establishment of Analytical Model for CFRP Cutting Force Considering the Radius of the Edge Circle |
title_full_unstemmed | Establishment of Analytical Model for CFRP Cutting Force Considering the Radius of the Edge Circle |
title_short | Establishment of Analytical Model for CFRP Cutting Force Considering the Radius of the Edge Circle |
title_sort | establishment of analytical model for cfrp cutting force considering the radius of the edge circle |
topic | Article |
url | https://www.ncbi.nlm.nih.gov/pmc/articles/PMC8953907/ https://www.ncbi.nlm.nih.gov/pubmed/35329582 http://dx.doi.org/10.3390/ma15062127 |
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