Hybrid composite of Nafion with surface-modified electrospun polybenzoxazine (PBz) fibers via ozonation as fillers for proton conducting membranes of fuel cells

Nafion was investigated for its compatibility in the preparation of hybrid composites with electrospun Polybenzoxazine (PBz) surface-modified fibers by evaluating the effects on the surface and structure of the composite. A PBz fiber mat was first crosslinked by thermal treatment after electrospinning to enhance the mechanical integrity of the fibers prior to modification. Further surface modification via free radical ozonation was carried out by potentiating oxygen-based functional groups of hydroxyl radicals (–OH) onto fibers' exposed surfaces. The sequential modifications by crosslinking and ozone treatment were evaluated by analyzing surface properties using XPS, ATR-FTIR and water contact angle which determined the enhanced properties of the fibers that were beneficial to the target functionality. Electron spectroscopy confirmed that fibers' surfaces were changed with the new surface chemistry without altering the chemical structure of PBz. The presence of higher oxygen-based functional groups on fibers' surfaces based on the resulting atomic compositions was correlated with the change in surface wettability by becoming hydrophilic with contact angle ranging from 21.27° to 59.83° compared to hydrophobic pristine PBz fibers. This is due to electrophilic aromatic substitution with hydroxyl groups present on the surfaces of the fibers endowed by ozonation. The resulting surface-modified fiber mat was used for the preparation of composites by varying two process parameters, the amount of Nafion dispersion and its homogenization and curing time, which was evaluated for compatibility and interaction as fillers to form hybrid composites. The analyses of SEM images revealed the effects of shorter homogenization and curing time on composites with rougher and wrinkled surfaces shown on the final hybrid composite's structure while decreasing the amount of Nafion at the same homogenization time but longer curing time showed its influence on improvement of compatibility and surface morphology.