Flammability and Thermoregulation Properties of Knitted Fabrics as a Potential Candidate for Protective Undergarments

The most important functional purpose of knitted fabrics used for the protective non-flammable underwear worn in contact with the skin is to ensure wearing comfort by creating and maintaining a constant and pleasant microclimate at the skin surface independently from the environmental conditions. Protective non-flammable underwear may be used by firefighters or sportsmen, e.g., racing (Formula) sportsmen, where a risk of burn injuries (when the car is on fire after a car crash) is present. In order to investigate the flammability and thermal comfort properties of two-layer knitted fabrics, two groups of aramids and flame-retardant (FR) viscose fiber fabrics of different combined patterns and surface structures (porosity and flatness) were designed and manufactured for this research. Aramid fiber spun yarns (METAFINE.X.95(®)) formed the inner layer (contacting with human skin) of fabrics and aramid/viscose FR fiber spun yarns (METALEN(®)) formed the outer layer. For the evaluation of the functional characteristics of the manufactured fabrics, the flammability and thermoregulating properties, such as liquid moisture management, water vapor and air permeability, and thermal resistance were investigated. The results show that all tested fabrics are non-flammable, breathable, permeable to air, and can be assigned to moisture management fabrics. Their obtained overall moisture management capacity (OMMC) values are in the range 0.59–0.88. The knitted fabrics with an embossed porous surface to skin had a higher OMMC (0.75–0.88). The thermoregulation comfort properties were mostly influenced by the structure of the fabrics, while the burning behavior was found to be independent from the structure, and the non-flammability properties were imparted by the fiber content of the knits.