Performance demonstration of gas-assisted gravity drainage in a heterogeneous reservoir using a 3D scaled model

Gas-assisted gravity drainage (GAGD) is an effective method for oil recovery. Gravity increases the stability of the Gas–Oil Contact (GOC), thus delaying gas breakthrough and promoting crude oil production. Studying the effects of fluid and reservoir parameters on the stability of GOC could help understand the mechanism of GAGD. In this study, a series of high-pressure GAGD tests were conducted on a 3D heterogeneous scaled model established according to the heterogeneity of the oil reservoir. During the tests, GOC was monitored with electrical resistivity tomography (ERT) to study the effects of gas injection rate, gas type, and gas injection direction on GOC and oil recovery factor (RF). The results showed that N(2)-GAGD achieved the most stable GOC, the largest sweep volume but a poor RF. CO(2)-GAGD achieved the best RF of 63.33% at the injection rate of 0.15 m d(−1) under 15 MPa. CO(2) and CH(4) could interact with crude oil and reduce the advancing rate and transverse swept area of GOC. CO(2) and CH(4) could lead to a higher RF as they reduce the viscosity of crude oil, cause swelling when dissolved, and have low tension. Therefore, the effects of gas dissolution, swelling, and viscosity reduction must be considered in addition to those of gravity, viscous force, and the capillary force so that RF could be increased while ensuring the stability of the displacement front. Accordingly, a new non-dimensional number N(new) was proposed with comprehensive considerations of gravity, viscous force, capillary force, gas–oil viscosity ratio, the viscosity reduction by gas, and reservoir properties. Finally, a prediction model was proposed, which could accurately predict the RF of heterogeneous reservoirs applying GAGD.