Synthesis and characterization of PEDSCD and its application as a flame retardant in epoxy resins

In this study, a flame retardant agent, called PEDSCD, is synthesized through a polycondensation reaction. PEDSCD is a chemically expanded phosphorus-containing flame retardant, which is introduced in epoxy resin (EP) to improve its flame retardancy. The molecular structure and thermal stability of PEDSCD are characterized by nuclear magnetic resonance, Fourier transform infrared spectroscopy, and thermogravimetric analysis, and EP/PEDSCD composites are investigated in detail. EP/PEDSCD exhibits good stability and flame retardancy. These properties are attributed to the triazine structure introduced into the flame retardant system. The triazine structure starts to decompose at a lower temperature and also reacts with the phosphorus element to form P[double bond, length as m-dash]N–, which increases the viscosity of the melt. This inhibits the generation of smoke and reduces the peak of heat release. PEDSCD shows good thermal stability and low flammability. Further, the weight loss from 500 to 800 °C is only 16 wt%, and the residual mass at 800 °C is 32 wt%. With the addition of PEDSCD, the flame retardant quality of the EP/PEDSCD composites is gradually enhanced, and the carbon residue becomes denser, which isolates the heat transfer and inhibits the volatilization of flue gas. The limited oxygen index (LOI) value of 27% and a vertical burning V-0 rating are achieved when PEDSCD is used in combination with ammonium polyphosphate (APP). The cone calorimeter test shows that the peak heat release rate is reduced by 29% and low gas content is generated, which verifies that the combination of PEDSCD and other phosphorus-containing flame retardants exhibits significantly enhanced flame-retardant properties. PEDSCD exhibits a charring and barrier effect in the condensation phase. Overall, using basic characterization and flame retardancy testing, it is proved that PEDSCD exhibits good flame retardancy when added to EP.