Effects of mesoporous silica particle size and pore structure on the performance of polymer-mesoporous silica mixed matrix membranes

The fabrication of mixed matrix membranes (MMMs) has been regarded as an effective and economic approach to enhance the gas permeability and selectivity properties of conventional polymeric membranes for gas separation applications. However, the poor compatibility between polymeric matrix and inorganic filler in MMMs could lead to the generation of interfacial defects resulting in reduced gas selectivity. In this work, with the aim of studying the effect of particle size and pore structure of the filler on the performance of the resultant MMMs, nano/micro sized spherical mesoporous silicas with 2D/3D pore structure (MCM-41 and MCM-48) were synthesized and selected as fillers for the preparation of polydimethylsiloxane (PDMS)-based MMMs. The separation properties of the membranes prepared were characterized by permeability measurements for nitrogen and organic vapors (C(3)H(6) and n-C(4)H(10)). Compared with microsized particles, nanosized fillers have better dispersion in the polymer matrix which could minimize the formation of non-selective microvoids around the particles, leading to higher vapor/N(2) ideal selectivities of the MMMs, even at the high loading (15 wt%). Moreover, due to the conventional random packing orientation of the particles in the polymer, vapor permeation was severely hindered in the MMMs fabricated from mesoporous silica with 2D pore channels. The interface morphologies and gas diffusion paths in the MMMs have also been proposed. With an optimum loading of nanosized MCM-48 (3D pore structure), the vapor permeabilities and vapor/N(2) ideal selectivities of the MMMs were shown to increase simultaneously, compared with the neat polymer membrane.