The preparation and characterization of a carbon fiber-reinforced epoxy resin and EPDM composite using the co-curing method

Due to the development of the aerospace technology, the requirements for composite materials have become stricter. Thus, in this work, a completely novel technology, which has not been reported elsewhere, was used to prepare a composite of a carbon fiber-reinforced epoxy resin (CFRP) and ethylene-propylene-diene rubber (EPDM), which was denoted as CFRP/EPDM; CFRP and EPDM are commonly used as a shell and heat insulation layer, respectively, in the solid rocket industry. The composite system had good adhesive ability, as confirmed by the 90° peel strength test, even though the EPDM rubber is non-polar in nature. Additionally, the adhesive mechanism between CFRP and EPDM was determined using scanning electron microscopy (SEM). Thermogravimetric analysis (TGA) indicated that the T(d10%) value of the CFRP/EDPM composite was slightly higher than that of CFRP. According to the nuclear magnetic resonance (NMR) spectroscopy results of the EPDM rubber and the interlaminar shear strength (ILSS) of CFRP, we can conclude that the co-curing method will not damage the properties of CFRP and EPDM.