Synthesis and characterization of MgAl-DBS LDH/PLA composite by sonication-assisted masterbatch (SAM) melt mixing method

This research work is based on the comparison of the mixing phenomena of magnesium–aluminum (MgAl) layered double hydroxides (LDHs) intercalated by dodecylbenzene sulfonate (MgAl-DBS) in poly(lactic acid) (PLA). Two mixing techniques were used to compare the dispersion of LDHs in PLA such as sonication-assisted masterbatch (SAM) melt mixing and direct melting (DM) methods. MgAl LDHs synthesized by the urea hydrolysis method and intercalated with DBS anions using anion exchange reaction and were used in different ratios in PLA (1.25, 2.5, and 5 wt%). MgAl LDHs and their anion intercalation were studied by the X-ray diffraction analysis (XRD) method. Different properties of LDH/PLA composites were compared to analyze the effect of these mixing techniques. Dispersion and exfoliation of LDHs in PLA were investigated by X-ray diffraction analysis (XRD) and transmission electron microscopy (TEM). Influences on the rheological properties were evaluated by analyzing the complex viscosities (η*), storage modulus (G′) and loss modulus (G′′) by using a rheometer. The thermal properties, thermal stability and effect on crystallinity of composites made with the two mixing techniques were analyzed by thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC) respectively. The mixing mechanism and amount of MgAl-DBS LDHs have a notable effect on the properties of PLA composites with sonication-assisted masterbatch melt mixing techniques giving better dispersion of LDHs in PLA composites as compared to direct melt mixing.