Reactive silica nanoparticles turn epoxy coating from hydrophilic to super-robust superhydrophobic

Superhydrophobic organic–inorganic hybrid nanocomposite coatings have received much attention because they possess the advantages of both inorganic and organic materials. Nevertheless, it is difficult to achieve strong bonding of inorganic nanoparticles to the polymer matrix while maintaining a sufficiently rough structure to impart superhydrophobicity. In this study, we fabricated silica nanoparticles with surface reactive groups that can further react with the epoxy resin. Thus, the hydrophobic silica nanoparticles were stably anchored and stabilized in the cured resin matrix while forming nanometer-scale roughness structures. The obtained silica-decorated epoxy resin coating shows great durability and water-repellency after mechanical abrasions and has superior adhesion to the substrate.