Sealing effect of surface porosity of Ti–P composite films on tinplates

A novel chrome-free Ti–P composite film was prepared by casting a mixed solution containing titanium and phosphorus species, which is able to seal the pores on the tinplate surface. The obtained film was characterized using scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS), and X-ray photoelectron spectroscopy (XPS). The surface porosity sealing effect on tinplates was verified by using a glow discharge spectrometer (GDS), porosity tests, and XPS. The results show that the film on the tinplates is composed of TiO(2), Ti(3)(PO(4))(4)·nH(2)O, and FePO(4). Micropores on the tinplates are reduced apparently after film deposition, and the content of iron exposed in the pores is decreased significantly. An obvious concentration peak of phosphorus at a depth of around 0.75 μm infers that the film can penetrate into the micro-pores. The film lead to a 42.5% decrease in the surface porosity of the tinplates, exhibiting an outstanding surface porosity sealing effect in comparison with pure Ti or P films. Mechanistic analysis using XPS indicates that Ti(3)(PO(4))(4)·nH(2)O and FePO(4) in the film play a role in sealing the surface porosity.