Synergistic effect of Pd content and polyelectrolyte multilayer structure on nitrobenzene hydrogenation in a microreactor

In this study, we proposed a Pd–polyelectrolyte multilayer (PEM) hybrid film grafted on the polydopamine coated interior wall of a microreactor for nitrobenzene hydrogenation. Here, Pd nanoparticles were in situ synthesized in the PEMs consisting of poly(diallyldimethylammonium chloride) and poly(styrene sulfonate) via a two-stage ion-exchange and reduction process. The preparation process was monitored by UV-vis spectroscopy, which confirmed the formation of Pd in the PEM film. In addition, SEM and ICP-OES results indicated that the Pd content in the PEM film could be controlled by the number of the ion exchange and reduction cycles. Experimental results also showed that the prepared Pd–PEM hybrid film was active for the hydrogenation of nitrobenzene. The microreactor with the Pd–PEM hybrid film via multiple times had the increased catalyst loading, leading to a high yield of aniline and much better durability. In addition, it was also found that the NaCl concentration in the polyelectrolyte solution could affect the structure of the PEM film and therefore the Pd loading and catalytic performance.