Enhancement in sustained friction and wear resistance of nanoporous aluminum oxide films obtained by controlled electrochemical oxidation process

The primary purpose of this study is to investigate the effect of the electrochemical parameters required in the anodic oxidation process on the friction and wear resistance of the obtained nanoporous aluminum oxide films. The wear resistance of the aluminum oxide films and the electrochemically polished Al1050 alloy were tested using a ball-on-disc tribometer having a corundum ball as counterbody in dry conditions. The friction coefficient graphs were recorded during wear tests at a 5 N normal force simulating the application of nanoporous aluminum oxide films in industrial areas requesting moderate wear resistance. The wear tracks formed on the tested surfaces were analyzed ex situ both qualitatively and quantitatively. Higher wear resistance is showed by nanoporous aluminum oxide films as compared with electro polished Al1050 alloy substrate.