Hybrid films with excellent oxygen and water vapor barrier properties as efficient anticorrosive coatings

Gas and moisture barrier materials are of crucial importance in various application fields, including food/drug packaging and encapsulation of electronic devices. Herein, a dual-barrier film to gas and water vapor was fabricated by a facile and cost-effective spin-coating of amphiphilic surfactant (Tween 80) modified LDH nanoplatelets (denoted as LDH-80) and polydimethylsiloxane (PDMS). The resultant (LDH-80/PDMS)(15) film exhibits low O(2) and H(2)O transmission rates with ∼0.701 and ∼0.049 cm(3) m(−2) d(−1) atm(−1), respectively, smaller than those for most of the reported barrier materials. The remarkable barrier properties are ascribed to the prolonged diffusion length for gas permeation and improved inorganic–organic interfacial compatibility between LDH-80 and PDMS. Taking advantage of this unique dual-barrier property, an aluminum foil substrate coated with (LDH-80/PDMS)(n) film displays an excellent anti-corrosion effect due to the inhibition of oxygen-consuming corrosion, which enables the (LDH-80/PDMS)(n) films to be promising candidates in metal surface protection.