Polypyrrole Percolation Network Gas Sensors: Improved Reproducibility through Conductance Monitoring during Polymer Growth

[Image: see text] Conducting-polymer-based electrical percolation networks are promising materials for use in high-sensitivity chemiresistive devices. An ongoing challenge is to create percolation networks that have consistent properties, so that devices based on these materials do not have to be individually calibrated. Here, an in situ conductance technique is used during the electrochemical growth of polypyrrole (PPy) percolation networks. The drain current (i(d)) across the interdigitated electrodes (IDEs) is a measure of the conductance of the PPy network during electrochemical polymerization. The i(d) curve is used to determine the percolation region. To improve the reproducibility of PPy percolation networks, an in situ conductance monitoring method based on the value of i(d) is used. A set of optimal ammonia gas percolation sensors was created using this method with an average sensitivity of ΔR/R(0) × 100% ppm(–1) = 11.3 ± 1.2% ppm(–1) and an average limit of detection of 15.0 ± 3.6 ppb.