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Coating-thickness-dependent physical properties and cutting temperature for cutting Inconel 718 with TiAlN coated tools

INTRODUCTION: Coating-thickness-dependent physical properties can induce different cutting temperatures with physical vapor deposition (PVD) titanium aluminum nitride (TiAlN) ceramic-coated tools. The determination of the optimal TiAlN coating thickness is important to obtain superior coating physic...

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Autores principales: Zhao, Jinfu, Liu, Zhanqiang, Ren, Xiaoping, Wang, Bing, Cai, Yucui, Song, Qinghua, Wan, Yi
Formato: Online Artículo Texto
Lenguaje:English
Publicado: Elsevier 2021
Materias:
Acceso en línea:https://www.ncbi.nlm.nih.gov/pmc/articles/PMC9091928/
https://www.ncbi.nlm.nih.gov/pubmed/35572412
http://dx.doi.org/10.1016/j.jare.2021.07.009
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author Zhao, Jinfu
Liu, Zhanqiang
Ren, Xiaoping
Wang, Bing
Cai, Yucui
Song, Qinghua
Wan, Yi
author_facet Zhao, Jinfu
Liu, Zhanqiang
Ren, Xiaoping
Wang, Bing
Cai, Yucui
Song, Qinghua
Wan, Yi
author_sort Zhao, Jinfu
collection PubMed
description INTRODUCTION: Coating-thickness-dependent physical properties can induce different cutting temperatures with physical vapor deposition (PVD) titanium aluminum nitride (TiAlN) ceramic-coated tools. The determination of the optimal TiAlN coating thickness is important to obtain superior coating physical properties and decrease the cutting temperature of Inconel 718 alloy. OBJECTIVES: The present study investigates the effects of coating thickness on the physical properties of TiAlN coatings and the cutting temperature during the machining of Inconel 718 alloy. The optimal coating thickness is also determined. METHODS: First, the direct-current-arc method was utilized to deposit PVD Ti(0.55)Al(0.45)N coatings with thickness of 1.6 µm, 2 µm, 2.5 µm, and 3 µm, onto a cemented carbide substrate. Second, the coating-thickness-dependent physical properties were characterized and estimated with a radar chart. Third, the effects of coating thickness on coating antifriction were analyzed with the tool-chip friction coefficient when cutting Inconel 718 with PVD TiAlN coated tools. Both the maximum cutting temperature generated in the chip and the cutting temperature of the tool bodies were measured for analyzation of the thermal barrier effect of coating. Finally, the topographies of the deformed chip and tool-chip contact area were obtained and investigated to determine the effects of coating thickness on the cutting temperature. RESULTS: The tool-chip friction coefficient and coating thermal barrier effect were affected by the coating thickness. Ti(0.55)Al(0.45)N coated tools with moderate coating thickness had fine antifriction effect with Inconel 718. The thermal barrier effect of Ti(0.55)Al(0.45)N coating was positively related to the coating thickness. CONCLUSIONS: The optimal TiAlN coating thickness was determined as 2 μm, which resulted in superior physical properties and reduced the cutting temperature of Inconel 718.
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spelling pubmed-90919282022-05-12 Coating-thickness-dependent physical properties and cutting temperature for cutting Inconel 718 with TiAlN coated tools Zhao, Jinfu Liu, Zhanqiang Ren, Xiaoping Wang, Bing Cai, Yucui Song, Qinghua Wan, Yi J Adv Res Mathematics, Engineering, and Computer Science INTRODUCTION: Coating-thickness-dependent physical properties can induce different cutting temperatures with physical vapor deposition (PVD) titanium aluminum nitride (TiAlN) ceramic-coated tools. The determination of the optimal TiAlN coating thickness is important to obtain superior coating physical properties and decrease the cutting temperature of Inconel 718 alloy. OBJECTIVES: The present study investigates the effects of coating thickness on the physical properties of TiAlN coatings and the cutting temperature during the machining of Inconel 718 alloy. The optimal coating thickness is also determined. METHODS: First, the direct-current-arc method was utilized to deposit PVD Ti(0.55)Al(0.45)N coatings with thickness of 1.6 µm, 2 µm, 2.5 µm, and 3 µm, onto a cemented carbide substrate. Second, the coating-thickness-dependent physical properties were characterized and estimated with a radar chart. Third, the effects of coating thickness on coating antifriction were analyzed with the tool-chip friction coefficient when cutting Inconel 718 with PVD TiAlN coated tools. Both the maximum cutting temperature generated in the chip and the cutting temperature of the tool bodies were measured for analyzation of the thermal barrier effect of coating. Finally, the topographies of the deformed chip and tool-chip contact area were obtained and investigated to determine the effects of coating thickness on the cutting temperature. RESULTS: The tool-chip friction coefficient and coating thermal barrier effect were affected by the coating thickness. Ti(0.55)Al(0.45)N coated tools with moderate coating thickness had fine antifriction effect with Inconel 718. The thermal barrier effect of Ti(0.55)Al(0.45)N coating was positively related to the coating thickness. CONCLUSIONS: The optimal TiAlN coating thickness was determined as 2 μm, which resulted in superior physical properties and reduced the cutting temperature of Inconel 718. Elsevier 2021-07-29 /pmc/articles/PMC9091928/ /pubmed/35572412 http://dx.doi.org/10.1016/j.jare.2021.07.009 Text en © 2022 The Authors. Published by Elsevier B.V. on behalf of Cairo University. https://creativecommons.org/licenses/by-nc-nd/4.0/This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
spellingShingle Mathematics, Engineering, and Computer Science
Zhao, Jinfu
Liu, Zhanqiang
Ren, Xiaoping
Wang, Bing
Cai, Yucui
Song, Qinghua
Wan, Yi
Coating-thickness-dependent physical properties and cutting temperature for cutting Inconel 718 with TiAlN coated tools
title Coating-thickness-dependent physical properties and cutting temperature for cutting Inconel 718 with TiAlN coated tools
title_full Coating-thickness-dependent physical properties and cutting temperature for cutting Inconel 718 with TiAlN coated tools
title_fullStr Coating-thickness-dependent physical properties and cutting temperature for cutting Inconel 718 with TiAlN coated tools
title_full_unstemmed Coating-thickness-dependent physical properties and cutting temperature for cutting Inconel 718 with TiAlN coated tools
title_short Coating-thickness-dependent physical properties and cutting temperature for cutting Inconel 718 with TiAlN coated tools
title_sort coating-thickness-dependent physical properties and cutting temperature for cutting inconel 718 with tialn coated tools
topic Mathematics, Engineering, and Computer Science
url https://www.ncbi.nlm.nih.gov/pmc/articles/PMC9091928/
https://www.ncbi.nlm.nih.gov/pubmed/35572412
http://dx.doi.org/10.1016/j.jare.2021.07.009
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