Cargando…
Effect of the Adhesive System on the Properties of Fiberboard Panels Bonded with Hydrolysis Lignin and Phenol-Formaldehyde Resin
This study aimed to propose an alternative technological solution for manufacturing fiberboard panels using a modified hot-pressing regime and hydrolysis lignin as the main binder. The main novelty of the research is the optimized adhesive system composed of unmodified hydrolysis lignin and reduced...
Autores principales: | , , , , |
---|---|
Formato: | Online Artículo Texto |
Lenguaje: | English |
Publicado: |
MDPI
2022
|
Materias: | |
Acceso en línea: | https://www.ncbi.nlm.nih.gov/pmc/articles/PMC9105454/ https://www.ncbi.nlm.nih.gov/pubmed/35566951 http://dx.doi.org/10.3390/polym14091768 |
_version_ | 1784708044357107712 |
---|---|
author | Savov, Viktor Valchev, Ivo Antov, Petar Yordanov, Ivaylo Popski, Zlatomir |
author_facet | Savov, Viktor Valchev, Ivo Antov, Petar Yordanov, Ivaylo Popski, Zlatomir |
author_sort | Savov, Viktor |
collection | PubMed |
description | This study aimed to propose an alternative technological solution for manufacturing fiberboard panels using a modified hot-pressing regime and hydrolysis lignin as the main binder. The main novelty of the research is the optimized adhesive system composed of unmodified hydrolysis lignin and reduced phenol–formaldehyde (PF) resin content. The fiberboard panels were fabricated in the laboratory with a very low PF resin content, varying from 1% to 3.6%, and hydrolysis lignin addition levels varying from 7% to 10.8% (based on the dry wood fibers). A specific two-stage hot-pressing regime, including initial low pressure of 1.2 MPa and subsequent high pressure of 4 MPa, was applied. The effect of binder content and PF resin content in the adhesive system on the main properties of fiberboards (water absorption, thickness swelling, bending strength, modulus of elasticity, and internal bond strength) was investigated, and appropriate optimization was performed to define the optimal content of PF resin and hydrolysis lignin for complying with European standards. It was concluded that the proposed technology is suitable for manufacturing fiberboard panels fulfilling the strictest EN standard. Markedly, it was shown that for the production of this type of panels, the minimum total content of binders should be 10.6%, and the PF resin content should be at least 14% of the adhesive system. |
format | Online Article Text |
id | pubmed-9105454 |
institution | National Center for Biotechnology Information |
language | English |
publishDate | 2022 |
publisher | MDPI |
record_format | MEDLINE/PubMed |
spelling | pubmed-91054542022-05-14 Effect of the Adhesive System on the Properties of Fiberboard Panels Bonded with Hydrolysis Lignin and Phenol-Formaldehyde Resin Savov, Viktor Valchev, Ivo Antov, Petar Yordanov, Ivaylo Popski, Zlatomir Polymers (Basel) Article This study aimed to propose an alternative technological solution for manufacturing fiberboard panels using a modified hot-pressing regime and hydrolysis lignin as the main binder. The main novelty of the research is the optimized adhesive system composed of unmodified hydrolysis lignin and reduced phenol–formaldehyde (PF) resin content. The fiberboard panels were fabricated in the laboratory with a very low PF resin content, varying from 1% to 3.6%, and hydrolysis lignin addition levels varying from 7% to 10.8% (based on the dry wood fibers). A specific two-stage hot-pressing regime, including initial low pressure of 1.2 MPa and subsequent high pressure of 4 MPa, was applied. The effect of binder content and PF resin content in the adhesive system on the main properties of fiberboards (water absorption, thickness swelling, bending strength, modulus of elasticity, and internal bond strength) was investigated, and appropriate optimization was performed to define the optimal content of PF resin and hydrolysis lignin for complying with European standards. It was concluded that the proposed technology is suitable for manufacturing fiberboard panels fulfilling the strictest EN standard. Markedly, it was shown that for the production of this type of panels, the minimum total content of binders should be 10.6%, and the PF resin content should be at least 14% of the adhesive system. MDPI 2022-04-27 /pmc/articles/PMC9105454/ /pubmed/35566951 http://dx.doi.org/10.3390/polym14091768 Text en © 2022 by the authors. https://creativecommons.org/licenses/by/4.0/Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/). |
spellingShingle | Article Savov, Viktor Valchev, Ivo Antov, Petar Yordanov, Ivaylo Popski, Zlatomir Effect of the Adhesive System on the Properties of Fiberboard Panels Bonded with Hydrolysis Lignin and Phenol-Formaldehyde Resin |
title | Effect of the Adhesive System on the Properties of Fiberboard Panels Bonded with Hydrolysis Lignin and Phenol-Formaldehyde Resin |
title_full | Effect of the Adhesive System on the Properties of Fiberboard Panels Bonded with Hydrolysis Lignin and Phenol-Formaldehyde Resin |
title_fullStr | Effect of the Adhesive System on the Properties of Fiberboard Panels Bonded with Hydrolysis Lignin and Phenol-Formaldehyde Resin |
title_full_unstemmed | Effect of the Adhesive System on the Properties of Fiberboard Panels Bonded with Hydrolysis Lignin and Phenol-Formaldehyde Resin |
title_short | Effect of the Adhesive System on the Properties of Fiberboard Panels Bonded with Hydrolysis Lignin and Phenol-Formaldehyde Resin |
title_sort | effect of the adhesive system on the properties of fiberboard panels bonded with hydrolysis lignin and phenol-formaldehyde resin |
topic | Article |
url | https://www.ncbi.nlm.nih.gov/pmc/articles/PMC9105454/ https://www.ncbi.nlm.nih.gov/pubmed/35566951 http://dx.doi.org/10.3390/polym14091768 |
work_keys_str_mv | AT savovviktor effectoftheadhesivesystemonthepropertiesoffiberboardpanelsbondedwithhydrolysisligninandphenolformaldehyderesin AT valchevivo effectoftheadhesivesystemonthepropertiesoffiberboardpanelsbondedwithhydrolysisligninandphenolformaldehyderesin AT antovpetar effectoftheadhesivesystemonthepropertiesoffiberboardpanelsbondedwithhydrolysisligninandphenolformaldehyderesin AT yordanovivaylo effectoftheadhesivesystemonthepropertiesoffiberboardpanelsbondedwithhydrolysisligninandphenolformaldehyderesin AT popskizlatomir effectoftheadhesivesystemonthepropertiesoffiberboardpanelsbondedwithhydrolysisligninandphenolformaldehyderesin |