Experimental and Theoretical Study of Plastic Deformation of Epoxy Coatings on Metal Substrates Using the Acoustic Emission Method

Propagation of acoustic emission signals in continuous conjugated media under real-time loading was explored. The results of explored plastic deformation polymer coatings on a metal base using the acoustic emission method with synchronization of deformations and the moments of occurrence of acoustic emission signals are presented. Using the principal component method, the acoustic emission spectra, which make it possible to trace the evolution of deformation transformation processes, were analyzed. Presented the results of theoretical and experimental studies on the separate propagation of acoustic emission vibrations in a polymer coating, a metal base, and their joint combination in the form of multilayer structures. Boundary problems of propagation of acoustic emission signals in the conjugation of continuous media are considered from the standpoint of an elastic continuum and wave representations. The main variables are the force that initiates the appearance of acoustic emission signals and the displacement that determines the propagation of elastic waves. Based on the local rearrangement of the internal structure of conjugated media under conditions of development of deformation processes in the material, the verification of the main theoretical models of energy spectrum acoustic signals in continuous media at the micro-, meso-, and macro-levels was carried out. In this work, we present experimental data on a set of basic acoustic emission characteristics for four-point bending. It is shown that the principal components method reduces the dimension of data while maintaining the least amount of new information. Using the method of principal components to determine the stages of plastic deformation of polymer coatings on a metal base using the acoustic emission method. With the digitalization of acoustic emission signals and noise filtering, new possibilities for isolating a weak signal at the noise level appear even when its amplitude is significantly lower than the noise level. The study results can be used to predict the degree of destruction of two-layer materials under loading.