HiVTac: A High-Speed Vision-Based Tactile Sensor for Precise and Real-Time Force Reconstruction with Fewer Markers

Although they have been under development for years and are attracting a lot of attention, vision-based tactile sensors still have common defects—the use of such devices to infer the direction of external forces is poorly investigated, and the operating frequency is too low for them to be applied in practical scenarios. Moreover, discussion of the deformation of elastomers used in vision-based tactile sensors remains insufficient. This research focuses on analyzing the deformation of a thin elastic layer on a vision-based tactile sensor by establishing a simplified deformation model, which is cross-validated using the finite element method. Further, this model suggests a reduction in the number of markers required by a vision-based tactile sensor. In subsequent testing, a prototype HiVTac is fabricated, and it demonstrates superior accuracy to its vision-based tactile sensor counterparts in reconstructing an external force. The average error of inferring the direction of external force is 0.32 [Formula: see text] , and the root mean squared error of inferring the magnitude of the external force is 0.0098 N. The prototype was capable of working at a sampling rate of 100 Hz and a processing frequency of 1.3 kHz, even on a general PC, allowing for real-time reconstructions of not only the direction but also the magnitude of an external force.