Size Prediction and Electrical Performance of Knitted Strain Sensors

Benefitting from the multifunctional properties of knitted fabrics with elasticity, flexibility, and high resilience, knitted strain sensors based on structure and strain performance are widely utilized in sports health due to their adaptability to human movements. However, the fabrication process of common strain sensors mainly relies on experienced technicians to determine the best sensor size through repeated experiments, resulting in significant size errors and a long development cycle. Herein, knitted strain sensors based on plain knit were fabricated with nylon/spandex composite yarn and silver-plated nylon yarn using a flat knitting process. A size prediction model of knitted strain sensors was established by exploring the linear relationship between the conductive area size of samples and knitting parameters via SPSS regression analysis. Combined with stable structures and high performance of good sensitivity, stability, and durability, the knitted strain sensors based on size prediction models can be worn on human skin or garments to monitor different movements, such as pronunciation and joint bending. This research indicated that the reasonable size control of the knitted strain sensor could realize its precise positioning in intelligent garments, exhibiting promising potential in intelligent wearable electronics.