Mechanical and Thermal Properties of Phosphoric Acid Activated Geopolymer Materials Reinforced with Mullite Fibers

This article investigates several important properties, such as thermal resistance, mechanical properties, and phase evolution, of geopolymer ceramics reinforced with mullite fibers. This particular fiber reinforcing geopolymer composites was prepared from kaolinite and mullite fibers with phosphoric acid as activator. X-ray diffraction (XRD), thermogravimetry and differential scanning calorimetry, Fourier-transform infrared spectroscopy, and scanning electron microscopy were used to determine the phase evolution and strengthening mechanisms. With the addition of mullite fibers, the mechanical properties increased by at least 20%. The optimum flexural strength exceeded 13 MPa. It was found that mullite fibers had desirable interface bonding with this type of geopolymer, promoting both crack deflection and fiber pullout strengthening mechanisms. This was correlated with a significant strengthening effect of the fibers. The linear shrinkage after heat treatment at 1150 °C~1550 °C was investigated and correlated with XRD analyses. The addition of mullite fibers reduced the linear shrinkage significantly up to 1350 °C. The large linear shrinkage above 1450 °C was correlated with the decomposition and melting of the AlPO(4) phase.