An On-Film AMC Antenna Insert-Molded in Earbuds with Enhancement in In-Ear and In Situ Received-Signal Sensing

In this paper, a novel thin and flexible antenna is proposed for earbuds to gain an improvement in their wireless signal-sensing capability as a film-based artificial magnetic conductor (AMC) structure. As antenna designs for earbuds face challenges of being embedded beneath the top cover of the earbud, conformal to curved surfaces, and very close to metallic ground and touch-panel parts, as well as scarce degrees of freedom from feeding conditions and functional degradation by human tissue, unlike conventional techniques such as quasi quarter-wavelength radiators on LDS and epoxy molding compounds (relatively thick and pricy), an antenna of a metal pattern on a film is made with another film layer as the AMC to mitigate problems of the antenna in a small and curved space of an insert-molded wireless device. The antenna was designed, fabricated, and embedded in earbud mockups to work for the 2.4 GHz Bluetooth RF link, and its functions were verified by RF and antenna measurement, showing that it could overcome the limitations in impedance matching with only lumped elements and poor radiation by the ordinary schemes. The input reflection coefficient and antenna efficiency were 10 dB and 9% better than other methods. In particular, the on-film AMC antenna (OFAA) presents robustness against deterioration by the human tissue, when it is placed in the ear phantom at the workbench and implemented in an in situ test using a large zorb ball mimicking a realistic sensing environment. This yielded an RSSI enhancement of 20–30 dB.