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Properties of Ceramic Coating on Heating Surface of Waste Incineration Boiler Prepared by Slurry Method

In order to alleviate the problem of high-temperature fly ash corrosion and slag on the heating surface of a high-parameter waste incinerator, a ceramic coating material that can be prepared in situ on the heating surface by the slurry method was studied. The ceramic coating can be formed by sinteri...

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Detalles Bibliográficos
Autores principales: Wei, Zengzhi, Wu, Lijun, Liang, Xingyuan
Formato: Online Artículo Texto
Lenguaje:English
Publicado: MDPI 2022
Materias:
Acceso en línea:https://www.ncbi.nlm.nih.gov/pmc/articles/PMC9267290/
https://www.ncbi.nlm.nih.gov/pubmed/35806703
http://dx.doi.org/10.3390/ma15134574
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author Wei, Zengzhi
Wu, Lijun
Liang, Xingyuan
author_facet Wei, Zengzhi
Wu, Lijun
Liang, Xingyuan
author_sort Wei, Zengzhi
collection PubMed
description In order to alleviate the problem of high-temperature fly ash corrosion and slag on the heating surface of a high-parameter waste incinerator, a ceramic coating material that can be prepared in situ on the heating surface by the slurry method was studied. The ceramic coating can be formed by sintering at a lower temperature of 750 °C. Its surface and profile are very dense, and the porosity is less than 1%. The mechanical properties test results show that the ceramic coating can withstand 60 cycles of water-cooled thermal shock at 700 °C, and the bonding strength is 25.14 ± 2.21 MPa. It will not fall off in a large area when subjected to pressure load, and it has a certain degree of processable plasticity. High-temperature wettability experiments show that the ceramic coating has lower liquid-bridge force, smaller adhesion area, and shorter fouling cycle for molten corrosive fouling, and potential self-cleaning properties. Its practical mechanical properties make the coating valuable for production applications and meet expectations, and excellent antifouling properties to reduce average fouling thermal resistance and corrosion.
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spelling pubmed-92672902022-07-09 Properties of Ceramic Coating on Heating Surface of Waste Incineration Boiler Prepared by Slurry Method Wei, Zengzhi Wu, Lijun Liang, Xingyuan Materials (Basel) Article In order to alleviate the problem of high-temperature fly ash corrosion and slag on the heating surface of a high-parameter waste incinerator, a ceramic coating material that can be prepared in situ on the heating surface by the slurry method was studied. The ceramic coating can be formed by sintering at a lower temperature of 750 °C. Its surface and profile are very dense, and the porosity is less than 1%. The mechanical properties test results show that the ceramic coating can withstand 60 cycles of water-cooled thermal shock at 700 °C, and the bonding strength is 25.14 ± 2.21 MPa. It will not fall off in a large area when subjected to pressure load, and it has a certain degree of processable plasticity. High-temperature wettability experiments show that the ceramic coating has lower liquid-bridge force, smaller adhesion area, and shorter fouling cycle for molten corrosive fouling, and potential self-cleaning properties. Its practical mechanical properties make the coating valuable for production applications and meet expectations, and excellent antifouling properties to reduce average fouling thermal resistance and corrosion. MDPI 2022-06-29 /pmc/articles/PMC9267290/ /pubmed/35806703 http://dx.doi.org/10.3390/ma15134574 Text en © 2022 by the authors. https://creativecommons.org/licenses/by/4.0/Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
spellingShingle Article
Wei, Zengzhi
Wu, Lijun
Liang, Xingyuan
Properties of Ceramic Coating on Heating Surface of Waste Incineration Boiler Prepared by Slurry Method
title Properties of Ceramic Coating on Heating Surface of Waste Incineration Boiler Prepared by Slurry Method
title_full Properties of Ceramic Coating on Heating Surface of Waste Incineration Boiler Prepared by Slurry Method
title_fullStr Properties of Ceramic Coating on Heating Surface of Waste Incineration Boiler Prepared by Slurry Method
title_full_unstemmed Properties of Ceramic Coating on Heating Surface of Waste Incineration Boiler Prepared by Slurry Method
title_short Properties of Ceramic Coating on Heating Surface of Waste Incineration Boiler Prepared by Slurry Method
title_sort properties of ceramic coating on heating surface of waste incineration boiler prepared by slurry method
topic Article
url https://www.ncbi.nlm.nih.gov/pmc/articles/PMC9267290/
https://www.ncbi.nlm.nih.gov/pubmed/35806703
http://dx.doi.org/10.3390/ma15134574
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