Novel Silver-Plated Nickel-Coated Graphite Powder with Excellent Heat and Humidity Resistance: Facile Preparation and Performance Investigation

Nickel-coated graphite (Ni/C) powder has many applications in diverse areas such as paint, print ink, adhesive, conductive rubber, and so on. To increase its stability in harsh environmental conditions, the electroless plating of silver film on Ni/C via ascorbic acid was studied. A silver layer with a thickness of 2.5 μm was successfully plated on Ni/C powder’s surface with an Ag loading of 44.35 wt.%. Silica gel blended with the Ag/Ni/C powder exhibited much higher conductivity under aging conditions of 85 °C and 85% RH for 1000 h than that with pristine Ni/C powder. Further tests showed that the conductivity of Ag/Ni/C powder remained almost unchanged even in an extremely humid and hot condition for 1000 h. Aging tests were carried out for Ag/Ni/C and Ni/C powders under long-term humid and hot conditions (85 °C, 85% RH), in which Ag/Ni/C samples showed much better electromagnetic shielding performance. Due to the excellent properties and reasonable price, the potential applications of Ag/Ni/C in conductive glue and electromagnetic shielding glue could be expected.