The Influence of Polycaprolactone on Structural Changes of Dusts from Molding Sands with Resin-Based Binder before and after the Biodegradation Process

Resin-based binders are one of the main materials used in foundry molding and core sands. This work adds to the research on self-curing sands with furfuryl resin, which dominates in the production of large-size castings. The work concerns the possibility of using biodegradable polymers as a component of resin-based binders. Biodegradable or partially biodegradable polymers are a group of materials which have an increasing level of importance in many areas of life and technology. This is mainly due to the increase in waste deposited in landfills, water and soil. This problem also concerns waste from the casting production process with the use of disposable molds with resin-based binders, which are mainly residues from their mechanical regeneration process. The aim of the research presented in this paper was to determine the effect of polycaprolactone (PCL) on the structure of post-regeneration dust from molding sands before and after the biodegradation process carried out in a water environment. Structure studies were carried out by Fourier transform infrared spectroscopy (FTIR) and the changes in the mass by TG/DTA-QMS analysis. The article also presents the results of the research of the morphology carried out by scanning electron microscopy (SEM) and the chemical oxygen demand index (COD) in water extracts of dust samples.