Impact of Wedge Parameters on Ultrasonic Lamb Wave Liquid-Level Sensor

The ultrasonic Lamb wave detection principle can realize the noncontact measurement of liquid level in closed containers. When designing an ultrasonic Lamb wave sensor, it is vital to thoroughly study and select the optimal wedge size at the front of the sensor. In this paper, firstly, we select the best working mode of Lamb waves according to their propagation dispersion curve in aluminum alloy, and we obtain the best angle of wedge through experiments. Secondly, we study the impact of the size of the wedge block on the results, and we obtain the selection method of wedge block parameters. The evaluations show that, when the frequency–thickness product is 3 MHz·mm, the Lamb waves work in the A1 mode, and the experimental effect is the best. At this time, the incident angle of the ultrasonic wave is 27.39°. The wedge thickness should be designed to avoid the near-field area of the ultrasonic field, and we should choose the length as odd multiples of 1/4 wavelength. The rules obtained from the experiment can effectively select the best working mode for ultrasonic Lamb waves, while also providing a basis for the design of the wedge block size in a Lamb wave sensor.