Numerical Study on Hydrodynamic Characteristics and Electrochemical Performance of Alkaline Water Electrolyzer by Micro-Nano Surface Electrode

This study constructed a two-dimensional alkaline water electrolyzer model based on the two-phase flow Euler–Euler model. In the model, the micro-nano surface electrodes with different structure types and graphic parameters (distance, height, and width) were used and compared with the vertical flat electrode to evaluate their influence on electrolysis performance. The simulation results show that the performance of the micro-nano surface electrode is much better than that of the vertical flat electrode. The total length of micro-nano structural units relates to the contact area between the electrode and the electrolyte and affects the cell voltage, overpotential, and void fraction. When rectangular structural units with a distance, height, and width of 0.5 µm, 0.5 µm, and 1 µm are used, the total length of the corresponding micro-nano surface electrode is three times that of the vertical flat electrode, and the cathode overpotential decreases by 65.31% and the void fraction increases by 54.53% when it replaces the vertical flat electrode.