Investigation of the AgCl Formation Mechanism on the Ag Wire Surface for the Fabrication of a Marine Low-Frequency-Electric-Field-Detection Ag/AgCl Sensor Electrode

[Image: see text] One of the most widely used electric field sensors for low-frequency electric field detection (LFEFD) in seawater uses the Ag/AgCl electrode. The surface structure of the electrode including AgCl layers plays a critical role in the electrode’s electrochemical performance required for the sensor. In this study, the sequential AgCl formation process under the constant current was examined on the Ag wire in an electrode size for actual applications, and an optimal electrode surface structure was suggested for the LFEFD Ag/AgCl sensor. Upon mild anodization (0.2 mA/cm(2)) in 3.3 M KCl solution that permits us to follow the AgCl formation process manageably, Ag dissolution from the wire surface begins leaving cavities on the surface, with the accompanied growth of initial Ag grains. During this period, AgCl deposits in sizes of about several micrometers to 10 μm with crystal planes also form primarily along scratch lines on the wire surface, but in a partial scale. Then, with further anodization, the assumed thin AgCl deposits start to form, covering a large portion of the wire surface. They grow to become deposits in sizes of about several micrometers to 10 μm with no clear facet planes next to one another and are connected to form the network structure, representing the main developing mode of the AgCl deposits. While they cover all the surface, AgCl deposits also form on the surface of the already formed ones, making multiple AgCl layers. All these deposits develop through the nucleation process with a relatively high surface energy barrier, and their formation rate is solely controlled by the release rate of Ag(+) from the wire, thus by the applied current magnitude. The Ag/AgCl electrode with a thick AgCl layer and many holes in the AgCl surface structure like microchannels is considered to work effectively for the LFEFD sensor in terms of both detection sensitivity and service lifetime.