The study of the roundness and cylindricity deviations of parts produced with the use of the additive manufacturing

The paper is dedicated to the evaluation of the accuracy of rotary parts produced with the use of advanced manufacturing technology. The authors investigated the impact of the layer thickness of the applied material and the orientation of the model when printing using the PolyJet method™ on the geometrical quality of manufactured products. To analyze the influence of the assumed factors on the geometrical quality of the holes, a novel evaluation method has been developed. The proposed method takes into account parameters such as roundness deviation, profile irregularity coefficient, dominant harmonic component of the roundness profile, cylindricity deviation, diameter error, and surface topography parameters. The study presented in this paper had two main objectives. The former was to analyze the impact of the layer thickness of the applied material and the orientation of the model when printing using the PolyJet method™ on the geometrical quality of rotary parts. The latter objective was to test a novel, multi-parametric method of evaluation of the accuracy of produced parts in practice. The results obtained by the authors prove that the new evaluation method can be useful in the assessment of the accuracy of manufactured products.