Associations of Gangue Minerals in Coal Flotation Tailing and Their Transportation Behaviors in the Flotation Process

[Image: see text] The mass production of flotation tailings has become a serious risk to the environment. Re-concentration of tailings is one of the best ways to solve this problem, which requires a better understanding of flotation tailings. In the present work, flotation kinetics, timed-release flotation, X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy-energy dispersive spectroscopy (SEM-EDS), and solid-state nuclear magnetic resonance (SSNMR) were used to analyze the properties of flotation tailings with different particle sizes and densities, the occurrence and binding state of gangue minerals in tailing, and the transportation behaviors in the re-flotation process. Flotation results showed that the flotation yield exhibited little change with the extension of flotation time, while the ash content of the froth concentrates increased. An increase of the flotation time could reduce the ash content of the obtained product. The characterization results confirmed that the main gangue minerals in the tailings were kaolinite and quartz. With the decrease of particle size or the increase of floating and sinking density, the contents of kaolinite and quartz increased. However, due to the different dissemination characteristics of kaolinite and quartz in the tailings, the distributions of kaolinite and quartz in the different particle sizes and densities of tailing had differences. Although both kaolinite and quartz could exist as monomers, kaolinite was more easily associated with coal. Based on the above cognition, a new flotation method is proposed for coal flotation tailing. A part of the concentrates in the early stage of flotation should be scraped out quickly. Then, the concentrates obtained in the later stage of flotation are collected and merged into the concentrates obtained during the early stage of flotation, while the secondary tailing is directly pumped into the raw feed system.