Nondestructive Evaluation of Composite Bonding Structure Used in Electrical Insulation Based on Active Infrared Thermography

Nondestructive testing and evaluation of composite insulating components of electrical equipment is extremely necessary for assuring the safety of a power system. However, most existing nondestructive testing methods are not applicable for fast and effective live detection due to their time-consuming operation, high cost, and contact or near-field measurement. In this work, the effectiveness of active infrared thermography was investigated for detecting defects in silicone rubber (SIR)–fiber-reinforced plastic (FRP) bonding structures, which have been commonly used in insulating components of power equipment. The effectiveness of differential thermal image for enhancing the contrast of defective and sound areas and eliminating additive noise was demonstrated. Particularly, frame difference thermal image obtained by subtracting two differential thermal images extracting from respectively before and after the contrast inversion was proposed to enhance defect identification. The results revealed that defects of various sizes and depths such as voids, cracks, and interface disbonding of the SIR–FRP bonding structure were accurately detected by thermographic data. With the advantages of a quick and simple process, safety, universal applicability, visual results, far-field measurement, and quantitative defect estimation capabilities, active infrared thermography would be quite promising for live detection of electrical equipment.