Lattice Distortion, Amorphization and Wear Resistance of Carbon-Doped SUS304 by Laser Ablation

Lattice distortion and amorphization of carbon-doped SUS304 by variation of the laser output were investigated in terms of phase formation and the bonding state. The laser output was changed by 10% in the range of 60% to 100% after covering the SUS304 with carbon paste. A graphite peak and expanded austenite (S-phase) peak were observed in the carbon-doped SUS304, and Rietveld refinement was performed to identify the lattice distortion. The lattice constant of SUS304 was initially 3.612 Å, but expansion lattice distortion occurred in the carbon-doped SUS304 as a result of the S phase formation and carbon doping, and the lattice constant increased to 3.964 Å (100% laser output). X-ray photoelectron spectroscopy analysis for the bonding state of the carbon-doped SUS304 showed that the sp(2)/sp(3) ratio decreased from 3.21 (70% laser output) to 2.52 (100% laser output). The residual stress in the lattice was accumulated due to carbon doping by high thermal energy, which resulted in the formation of amorphous carbon. The bonding environment was represented by the I(D)/I(G) ratio using Raman analysis, and it increased from 0.55 (70% laser output) to 1.68 (100% laser output). During microstructure analysis of the carbon-doped SUS304, disordered structures by amorphization were observed in the carbon-doped SUS304 by the greater than 90% laser output. The amorphous carbon filled the lattice grains or voids to lubricate the surface, which improved the friction coefficient and wear rate from 0.23 and 7.63 mm(3)(Nm)(−1)10(−6) to 0.09 and 1.43 mm(3)(Nm)(−1)10(−6), respectively.