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Ball Screw Fault Diagnosis Based on Wavelet Convolution Transfer Learning

The ball screw is the core component of the CNC machine tool feed system, and its health plays an important role in the feed system and even in the entire CNC machine tool. This paper studies the fault diagnosis and health assessment of ball screws. Aiming at the problem that the ball screw signal i...

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Detalles Bibliográficos
Autores principales: Xie, Yifan, Liu, Chang, Huang, Liji, Duan, Hongchun
Formato: Online Artículo Texto
Lenguaje:English
Publicado: MDPI 2022
Materias:
Acceso en línea:https://www.ncbi.nlm.nih.gov/pmc/articles/PMC9416437/
https://www.ncbi.nlm.nih.gov/pubmed/36016031
http://dx.doi.org/10.3390/s22166270
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author Xie, Yifan
Liu, Chang
Huang, Liji
Duan, Hongchun
author_facet Xie, Yifan
Liu, Chang
Huang, Liji
Duan, Hongchun
author_sort Xie, Yifan
collection PubMed
description The ball screw is the core component of the CNC machine tool feed system, and its health plays an important role in the feed system and even in the entire CNC machine tool. This paper studies the fault diagnosis and health assessment of ball screws. Aiming at the problem that the ball screw signal is weak and susceptible to interference, using a wavelet convolution structure to improve the network can improve the mining ability of signal time domain and frequency domain features; aiming at the challenge of ball screw sensor installation position limitation, a transfer learning method is proposed, which adopts the domain adaptation method as jointly distributed adaptation (JDA), and realizes the transfer diagnosis across measurement positions by extracting the diagnosis knowledge of different positions of the ball screw. In this paper, the adaptive batch normalization algorithm (AdaBN) is introduced to enhance the proposed model so as to improve the accuracy of migration diagnosis. Experiments were carried out using a self-made lead screw fatigue test bench. Through experimental verification, the method proposed in this paper can extract effective fault diagnosis knowledge. By collecting data under different working conditions at the bearing seat of the ball screw, the fault diagnosis knowledge is extracted and used to identify and diagnose the position fault of the nut seat. In this paper, some background noise is added to the collected data to test the robustness of the proposed network model.
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spelling pubmed-94164372022-08-27 Ball Screw Fault Diagnosis Based on Wavelet Convolution Transfer Learning Xie, Yifan Liu, Chang Huang, Liji Duan, Hongchun Sensors (Basel) Article The ball screw is the core component of the CNC machine tool feed system, and its health plays an important role in the feed system and even in the entire CNC machine tool. This paper studies the fault diagnosis and health assessment of ball screws. Aiming at the problem that the ball screw signal is weak and susceptible to interference, using a wavelet convolution structure to improve the network can improve the mining ability of signal time domain and frequency domain features; aiming at the challenge of ball screw sensor installation position limitation, a transfer learning method is proposed, which adopts the domain adaptation method as jointly distributed adaptation (JDA), and realizes the transfer diagnosis across measurement positions by extracting the diagnosis knowledge of different positions of the ball screw. In this paper, the adaptive batch normalization algorithm (AdaBN) is introduced to enhance the proposed model so as to improve the accuracy of migration diagnosis. Experiments were carried out using a self-made lead screw fatigue test bench. Through experimental verification, the method proposed in this paper can extract effective fault diagnosis knowledge. By collecting data under different working conditions at the bearing seat of the ball screw, the fault diagnosis knowledge is extracted and used to identify and diagnose the position fault of the nut seat. In this paper, some background noise is added to the collected data to test the robustness of the proposed network model. MDPI 2022-08-20 /pmc/articles/PMC9416437/ /pubmed/36016031 http://dx.doi.org/10.3390/s22166270 Text en © 2022 by the authors. https://creativecommons.org/licenses/by/4.0/Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
spellingShingle Article
Xie, Yifan
Liu, Chang
Huang, Liji
Duan, Hongchun
Ball Screw Fault Diagnosis Based on Wavelet Convolution Transfer Learning
title Ball Screw Fault Diagnosis Based on Wavelet Convolution Transfer Learning
title_full Ball Screw Fault Diagnosis Based on Wavelet Convolution Transfer Learning
title_fullStr Ball Screw Fault Diagnosis Based on Wavelet Convolution Transfer Learning
title_full_unstemmed Ball Screw Fault Diagnosis Based on Wavelet Convolution Transfer Learning
title_short Ball Screw Fault Diagnosis Based on Wavelet Convolution Transfer Learning
title_sort ball screw fault diagnosis based on wavelet convolution transfer learning
topic Article
url https://www.ncbi.nlm.nih.gov/pmc/articles/PMC9416437/
https://www.ncbi.nlm.nih.gov/pubmed/36016031
http://dx.doi.org/10.3390/s22166270
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