A holistic sequential fault detection and diagnostics framework for multiple zone variable air volume air handling unit systems

A holistic fault detection and diagnostics (FDD) method should explicitly consider the dependencies between faults at the system- and zone-level to isolate the root cause. A system-level fault can trigger false alarms at the zone-level, while concealing the presence of a zone-level fault. However, most FDD methods have focused on a single component/equipment without considering the importance of the interactions between zone- and system-level devices. This paper proposes a holistic hierarchical framework for FDD, combining the process of detection and diagnosis of controls hardware and sequencing logic faults affecting the actuators at the system- and zone-level. The proposed framework follows a holistic sequential procedure to diagnose faults and suppress false alarms in this order: hard faults in air handling units (AHUs), hard faults in variable air volume (VAV) zones, sequencing logic faults in AHUs, and sequencing logic faults in VAV zones. The detection of faults is performed by visualizing the discrepancies between the expected and measured operational behaviour of AHUs and VAV boxes. Examples demonstrating the framework are provided with data from 10 different VAV AHU systems. Practical application: This paper provides a sequential hierarchical FDD framework to address two main issues in VAV AHU systems: detectability and significance. Regarding detectability, the framework prioritizes hard faults over sequencing logic faults to avoid false positives and false negatives; about significance, system-level faults are prioritized over zone-level faults to triage high-impact faults in the system. The detection of faults is performed via visualizing the biases from the expected behaviour of AHU and VAV characteristics to provide an envisioning interpretation for the experts in facilities management in commercial buildings to find the root cause of the fault and fix them on-site.