Characteristics of a Cavitating Spoiler Mixing Device and Its Performance in a Foam Dust Suppression System

[Image: see text] The unsteady foaming-agent mixing ratio in traditional foam-dust-suppression technology limited the dust suppression efficiency. Recent studies proved that the steady mixing ratio could be guaranteed by keeping the jet pumps or Venturis working under cavitation conditions, but the pressure loss of the current devices was over 50%. To decrease the pressure loss under cavitation conditions, we proposed a new mixing device by introducing a spoiler in the Venturi structure. Through computational fluid dynamics (CFD) simulation, the spoiler structure influence on the downstream flow field and the cavitation cloud structure, which affected the total pressure loss of the device, were revealed. For structure optimization, the effect of the other geometric parameters, including the throat length and divergent angle, on the pressure loss was also studied. The proposed device enhanced the cavitation on the suction tube side of the throat; meanwhile, the cavitation in other parts of the device was avoided. Therefore, the cavitation zone in the proposed device was much smaller than that in current devices, and the pressure loss was reduced significantly. When the flow ratio was 0.5–1%, the critical pressure ratio of the proposed mixing device was 0.71–0.68, which indicated that the pressure loss was only 29%–32%. The laboratory experiment verified that when the proposed device worked under cavitation conditions, the accurate and steady mixing ratio was guaranteed. The field experiment indicated that due to the reduced pressure loss of the proposed device, the required water inlet pressure decreased to 0.29 MPa, and the dust suppression rate increased dramatically. This study was of important value in manipulating cavitation cloud structure using a spoiler, clarifying the influence of the cavitation cloud structure on the liquid mixing performance and expanding the application field of the cavitating mixing method.