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Effect of Interfacial Lubrication between Rubber and Metal on Reducing Mixer Chamber Wall Wear in Mixing Process

This paper focused on adding a suitable lubrication effect at the interface between the rubber and mixer chamber wall on reducing the surface wear rate of the mixer chamber wall. In the research process, the contact model between the compound and internal mixer chamber wall was simplified to the pin...

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Detalles Bibliográficos
Autores principales: Pan, Yiren, Sui, Zhihua, Chen, Yihui, Pan, Yi, Tang, Shaoshu, Wang, Chuansheng, Han, Wenwen
Formato: Online Artículo Texto
Lenguaje:English
Publicado: MDPI 2022
Materias:
Acceso en línea:https://www.ncbi.nlm.nih.gov/pmc/articles/PMC9459742/
https://www.ncbi.nlm.nih.gov/pubmed/36080556
http://dx.doi.org/10.3390/polym14173473
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author Pan, Yiren
Sui, Zhihua
Chen, Yihui
Pan, Yi
Tang, Shaoshu
Wang, Chuansheng
Han, Wenwen
author_facet Pan, Yiren
Sui, Zhihua
Chen, Yihui
Pan, Yi
Tang, Shaoshu
Wang, Chuansheng
Han, Wenwen
author_sort Pan, Yiren
collection PubMed
description This paper focused on adding a suitable lubrication effect at the interface between the rubber and mixer chamber wall on reducing the surface wear rate of the mixer chamber wall. In the research process, the contact model between the compound and internal mixer chamber wall was simplified to the pin-on-disc experimental model. The experimental results showed that the friction coefficient and the metal surface wear rate of the mixer chamber were reduced (by approximately 24%) by adding an appropriate amount of antifriction agent in the mixing process, while the comprehensive properties of the compound showed an improvement trend. By analyzing the surface elements of the rubber compound, the MoS(2) with an anti-wear effect on the surface of the rubber compound can form a lubrication mechanism between the rubber, filler, and mixer chamber wall metal. Combined with the result of the comprehensive properties of rubber, which showed that although the appropriate amount of antifriction agent formed a lubrication protection mechanism between the rubber and the inner mixing chamber wall, the mechanism did not affect the friction behavior required for mixing. The study can effectively enhance the effective friction mixing and reduce the wear and power consumption of the mixing chamber caused by excess friction during the mixing process.
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spelling pubmed-94597422022-09-10 Effect of Interfacial Lubrication between Rubber and Metal on Reducing Mixer Chamber Wall Wear in Mixing Process Pan, Yiren Sui, Zhihua Chen, Yihui Pan, Yi Tang, Shaoshu Wang, Chuansheng Han, Wenwen Polymers (Basel) Article This paper focused on adding a suitable lubrication effect at the interface between the rubber and mixer chamber wall on reducing the surface wear rate of the mixer chamber wall. In the research process, the contact model between the compound and internal mixer chamber wall was simplified to the pin-on-disc experimental model. The experimental results showed that the friction coefficient and the metal surface wear rate of the mixer chamber were reduced (by approximately 24%) by adding an appropriate amount of antifriction agent in the mixing process, while the comprehensive properties of the compound showed an improvement trend. By analyzing the surface elements of the rubber compound, the MoS(2) with an anti-wear effect on the surface of the rubber compound can form a lubrication mechanism between the rubber, filler, and mixer chamber wall metal. Combined with the result of the comprehensive properties of rubber, which showed that although the appropriate amount of antifriction agent formed a lubrication protection mechanism between the rubber and the inner mixing chamber wall, the mechanism did not affect the friction behavior required for mixing. The study can effectively enhance the effective friction mixing and reduce the wear and power consumption of the mixing chamber caused by excess friction during the mixing process. MDPI 2022-08-25 /pmc/articles/PMC9459742/ /pubmed/36080556 http://dx.doi.org/10.3390/polym14173473 Text en © 2022 by the authors. https://creativecommons.org/licenses/by/4.0/Licensee MDPI, Basel, Switzerland. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).
spellingShingle Article
Pan, Yiren
Sui, Zhihua
Chen, Yihui
Pan, Yi
Tang, Shaoshu
Wang, Chuansheng
Han, Wenwen
Effect of Interfacial Lubrication between Rubber and Metal on Reducing Mixer Chamber Wall Wear in Mixing Process
title Effect of Interfacial Lubrication between Rubber and Metal on Reducing Mixer Chamber Wall Wear in Mixing Process
title_full Effect of Interfacial Lubrication between Rubber and Metal on Reducing Mixer Chamber Wall Wear in Mixing Process
title_fullStr Effect of Interfacial Lubrication between Rubber and Metal on Reducing Mixer Chamber Wall Wear in Mixing Process
title_full_unstemmed Effect of Interfacial Lubrication between Rubber and Metal on Reducing Mixer Chamber Wall Wear in Mixing Process
title_short Effect of Interfacial Lubrication between Rubber and Metal on Reducing Mixer Chamber Wall Wear in Mixing Process
title_sort effect of interfacial lubrication between rubber and metal on reducing mixer chamber wall wear in mixing process
topic Article
url https://www.ncbi.nlm.nih.gov/pmc/articles/PMC9459742/
https://www.ncbi.nlm.nih.gov/pubmed/36080556
http://dx.doi.org/10.3390/polym14173473
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